600-1200 bph,GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

MR ALADDIN : 18816899059@163.com

MR AU: auvuchi@163.com

0086-18816899059

0086-15018408881

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600-1200 bph

产品详情

Project Name: PET Bottle Blowing Machine

Specifications And Capacity: 600-1200 bph

Bottle Specifications：

Bottle and specification
Bottle Material	Bottle Shape	Bottle Volume （L）	Preform Weight	Neck Size
PET	Round Bottle	10L-20L		38-70mm
Bottle type Adjustable Specifications	« The adjustment of the bottle type requires the customer to purchase replacement parts separately; « If there are special requirements from customers,need confirm with Technical Department of Eceng;
Customer Bottle type confirmation
Other Requirements

Note: The above data need to be confirmed with the customer.

Environment Requirement:

Temperature: 10 ~ 40 ° C; humidity: no condensation

Power Requirement:

Three-phase five-wire system; Class F insulation;

Voltage: 380V ± 5%; frequency: 50HZ ± 1%

1、Price List

Full electric Bottle Blowing Machine	Model	Name	Qty	Price (USD)	Total Price (USD)
	OG-KB20L	Main body	1	70000	120000
	OG-KB20L	Preform loader	1	70000
	12.0m³/30KG	High-pressure Air compressor	1	25000
	1000L	High-pressure Air tank	4	5000
	12.0m³/30KG	Cold dryer &filter system（HP）	1	3300
	10HP	Chiller	1	4200
	20L	Mold 7075 Aluminum	1	12000

2、Technical Parameters

Model OG-KB20L
Bottle type specification	Cavity	2
	Max.volume	20L
	Bottle mouth maximum overall diameter	38-70mm
	Bottle biggest diameter	350mm
	Bottle maximum height	550mm
Power specification	Light tube quantity	48pcs
	Light tube power	1.75KW
	Maximum heating power	84KW
	All electric machine installation	92KW
	Actual consumption	30%--60%
Air pressure specification	Work pressure	5-6kg/cm2
	Blow bottle pressure	25-45kg/cm2
	Higher -pressure gas consumption	4500~6000Ltr/min
Air pressure specification	Work pressure	5-6 kg/cm2
	Temperature range	10℃
	Consumption	12000kcal/hr
	Forzen water flow	88L/min
Machine specification	Machine size	6.262.02.0
Machine specification	Machine weight	7.1ton

3、Component Configuration list：

Name	Brand
PLC controller	Delta China
touch screen	Delta China
cylinder	SMC Japan
filter	TPC Korea
electromagnetic valve	TPC Korea
photoelectric switch	OMRON Japan
current contactor	Schneider French
proximity switch	SICK Germany
sensor	OMRON Japan
switching power supply	Meanwell Taiwan
main servo	Delta China
feeding servo	Delta China

Configuration list

Control system

High response, image high-quality control system, specially support simple USB program upgrade, providing strong guarantee for equipment upgrade, troubleshooting.

XINJIE PLC, generalized programming language, program update, convenient update, free maintenance, high precision, fast response.

Pneumatic system

The servo motor use SMC cylinder.

Low-pressure control systems match with FESTO and PARKER, respectively assimilating and using the professional advantage of these top brands, making the machine work more faster and improve response speed.

High-pressure blowing control system all use PAKER, diameter is large, fast response speed.

Sensor system

	High quality imported sensor & switch system including proximity switch, photoelectric switch, and electronic magnet switch to keep production process going step by step and avoid any possible damage on machine.

Heating system

YCQ automatic stretch blow molding machine adopts infrared type heating mode, whose superior thermal-radiation and thermal penetrability provide machine with powerful heating to meet strict preform heating requirement under speedy moving. Infrared heating lamps placed onto three heating zone with 10 sets of independent voltage adjusting module and advanced microcomputer controller, can offer ideal heating for preform in different size. Each lamp's horizontal position is adjustable to keep the machine flexible.

Cooling bottle neck avoid bottle neck deformation

Clamping system

J adopts four-plate type toggle clamping unit to provide powerful clamping force and increase the clamping speed. Apart from the four-plate type toggle clamping unit, there is a high pressure assistant clamping device that is special designed to get a firm clamping.

Servo motor

1, precision, speed and torque of the closed loop control;Overcome the problem of step motor.

2, rotational speed, high speed performance is good, generally rated speed can reach 2000 ~ 2000 RPM;

3.stability, low speed running smoothly, won't produce similar to the stepper motor during low speed running step run phenomenon.Suitable for high speed response to the requirements of the occasion;

4.timeliness: motor deceleration dynamic response time is short, usually within a few milliseconds;

Reducer

YCQ fully automatic pet bottle mchine.

Bar distance and circuitous type pre-form carrier systems, energy saving 50﹪

Features

A. Stable performance with advanced PLC.

B. Conveying preforms automatically with conveyor.

C. Strong penetrability and good and swift distribution of the heat by letting the bottles rotate by itself and revolute in the rails simultaneously in the infrared preheater.

D. High adjustability to enable the preheater to preheat preforms in shapes by adjusting the light tube and the length of the reflecting board in the preheating area, and eternal temperature in the preheater with an automatic thermostatic apparatus.

E. High safeties with security automatic-locking apparatus in each mechanical action, which will make the procedures turn into a state of safety in case of a breakdown in certain procedure.

F.No contamination and low noise with the air cylinder to drive the action instead of the oil pump.

G. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.

H. Strong clamping force with high pressure and double crank links to lock the mold.

I. Two ways of operating: automatic and manual.

J. Safe, reliable, and unique design of the position of valve to make the air pressure diagram of the machine easier to understand.

K. Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic technological process.

L. Contamination is avoided for the bottle body.

M. Ideal effect of the chilling with the chilling system.

N. Easy installation and starting

O. Low rejection rate: less than 0.3percent.

4、Product Features:

K series linear bottle blowing machine is used in the production of PET water bottles,hot filling bottles,carbonated beverage bottles and edible oil bottles.Eceng Machinery K series linear bottle blowing machine stretches the preform by controlling the stretching rod by servo motor. The advantage is that it can be stretched in sections, firstly position the preform,ensure the verticality of the preform when stretching then secondary stretching.Ensure uniformity and consistency of stretch of each preform. At the same time, the blower is faster and less energy consumed.
K Series Linear Bottle Blowing Machine Features:

1.K series linear bottle blowing machine,high speed and stable running and precise positioning.It adopts advanced microcomputer PLC control system and can be more stable.

2.The production process is fully automated,with the advantages of low investment,high efficiency,convenient operation,simple maintenance and safety.

3.Servo transmission system, high positioning accuracy, fast speed and good reliability.

4.Suitable for small quantity flexible production,wide range of applications,suitable for customer needs.

5. Energy efficiency is improved, energy is saved, and capacity per unit time is increased.

6. Operation mode is manual or fully automatic,easy to control and operate the HMI.

7. Servo transmission system, high positioning accuracy, fast speed and good reliability.

8. Each mechanical action has a safety self-locking device. When a certain process fails,program will automatically switch to the safe state.

9.Compared with the Q series, the heat and noise are obviously reduced.

10.K series linear bottle blowing machinee bottle rejection rate is less than 0.2%.

5、Layout：

6、Component Display：

7、Auxiliary Equipment：

1, High pressure air compressor

Air compressor system,combined series of high pressure air system for use,convenient maintenance,easy inspection and troubleshooting

2,Chiller

mainly used to cool the mold,ensure bottle body will not be damaged while heating process,improve the quality of finished bottles and production efficiency

3, Filter system

Mainly function is cooling high pressure air to a better working temperature,extend using life of pneumatic component,filter impurity and oil in the air,improve product cleanliness.

8、Instructions Of Preform Contract：

一、Stanard Of Equipment Quality：

Our company is in accordance with the requirements of ISO9002 quality system. Strict implementation of enterprise standards and production processes, to provide users with high-quality advanced products.

二、 Delivery Schedule：

No.	porject	Finish time
1.	Making bottle drawing and start machine project	Within 2 days after get the deposit
2.	Machine make	8 weeks
3.	Machine test	1week
4.	Final check and suspect machine	1day
5.	Machine delivery	In the day
6.	Machine install	First week
7.	Power and water arrage(with my engineer)
8.	Machine test
9.	Sample make
10.	Sample suspection
11.	Machine acceptance	Second week
12.	Teach customer’s worker, give the key and technology file	Second week

9、When machine delivery, supplier will provide free parts, here is the list：

No	Use	Name	specifications	Unit	quantity
1.	Operation Book	LX-6ELManual book	LX-6EL	pcs	1
2.	Tool	Tool box		pcs	1
3.		Adjustable wrench	300mm	pcs	1
4.		Opening wrench	5.5-32	pcs	1
5.		Allen wrench	1.5-10	pcs	1
6.		Allen wrench	12	pcs	1
7.		Allen wrench	14	pcs	1
8.		Half-moon spanner	45-52	pcs	1
9.		Half-moon spanner	55-62	pcs	1
10.		screwdriver	一Type	pcs	1
11.		screwdriver	十Type	pcs	1
12.		Inside calipers		pcs	1
13.		Outside calipers		pcs	1
14.	oven	lamps	780mm 230V 1.5KW Line length 600	pcs	10
15.		tube	1070mm 230V 2KW Line length 700	支	20
16.		Tube clamps		pcs	10
17.		Shaft circlip	¢16 internal jam	pcs	10

Parts Picture

18.	stretching	Sealing gasket	LXG-20	pcs	6
19.	stretching	Stretching rodΦ14*660	LX-6EL.70-04AMatching with the model☆	pcs	6
20.	Heating head	Heating head shaft	LX6.50-01 match with preform☆	pcs	6
21.	Heating head	Heating aluminum base	LX6.50-04	pcs	6
22.		stepped pin	LX6.50-05	pcs	20
23.		Cotter pin	GB/T91 2*10	pcs	60
24.		Deep groove ball bearing 16006	30559	pcs	2
25.		Deep groove ball bearing 6906	30479	pcs	2
26.		Deep groove ball bearing 6906	6155	pcs	10
27.		Shaft circlip	¢30 external jam	pcs	10
28.		Shaft circlip	¢34 external jam	pcs	10
29.		Hole circlip	¢40 or ¢50 Internal jam and Model Matching☆	pcs	20
30.		Hole circlip	¢47 Internal jam	pcs	10
31.		Silicone O-ring	Φ26.5*Φ3.55 G	pcs	20
32.		Silicone O-ring	Φ35.5Φ2.65 G or Φ45.5Φ2.65 G match with model☆	pcs	20
33.	Booster plate	Silicone O-ring	Φ580*Φ 7.0 G model matching☆	pcs	10
34.	Formwork	LX-6E Bottle Mold Installation Frame	LXG-32 Model matching☆	pcs	1
35.	Formwork	Oil injecting nozzle	M8x1	pcs	6
36.	Manipulator	Preform clip	LX6.30-15 Preform matching☆	pair	6
37.	Machine Frame	Iron machine foot	M16	meter	2
38.	Gas line	Magnetic switch	CSI-F	meter	1
39.		Magnetic switch	CSI-J	meter	1
40.		PU Air tube	￠6	meter	2
41.		PU Air tube	￠8	meter	2
42.		PU Air tube	￠10	meter	2
43.		PU Air tube	￠12	meter	2
44.	Gas line	PU Air tube	￠16	meter	2
45.		Plastic foam muffler	PAL04(PT1/2)	pcs	4
46.		Plastic foam muffler	PAL02(PT1/4)	pcs	2
47.		L-threaded two-way	APL16-04	pcs	2
48.		Thread straight through	APC16-04	pcs	2
49.		L-threaded two-way	APL12-04	pcs	2
50.		Thread straight through	APC12-04	pcs	2
51.		L-threaded two-way	APL12-03	pcs	2
52.		Thread straight through	APC12-03	pcs	2
53.		T-type tee	APE12	pcs	2
54.		L-threaded two-way	APL10-02	pcs	2
55.		Thread straight through	APC10-02	pcs	2
56.		T-type tee	APE10	pcs	2
57.		L-threaded two-way	APL8-02	pcs	2
58.		Thread straight through	APC8-02	pcs	2
59.		T-type tee	APE8	pcs	2
60.		L-threaded two-way	APL6-02	pcs	2
61.		Thread straight through	APC6-02	pcs	2
62.		T-type tee	APE6	pcs	2
63.		L-threaded two-way	APL8-01	pcs	2
64.		Thread straight through	APC8-01	pcs	2
65.		L-threaded two-way	APL6-01	pcs	2
66.		Thread straight through	APC6-01	pcs	2
67.		One-way exhaust throttle valve	ASL6-01	pcs	2
68.	Water way	1 inch high pressure tube	1 inches 2 meters	pcs	7
69.	Water way	Stainless steel ball valve	1 inch	pcs	1
70.		Stainless steel ball valve	3/4	pcs	1
71.		Stainless steel ball valve	1/2	pcs	1
72.		External teeth galvanized joint	1R-1G	pcs	2
73.		External teeth galvanized joint	3/4R-3/4G	pcs	2
74.		External teeth galvanized joint	1/2R-1/2G	pcs	2
75.		Internal tooth galvanized tee	1inch	pcs	2
76.		Internal tooth galvanized tee	3/4	pcs	2
77.		Galvanized core	1-3/4	pcs	2
78.		Galvanized core	3/4-1/2	pcs	2
79.		1/2 Daughter connector	3/8	set	2
80.		3/8 Daughter connector	3/8	set	4

81.		1/4 daughter joint	1/4	set	4
82.		1/4 pagoda joint	1/4	pcs	2
83.		1/4 black rubber tube	1/4	m	2
84.		hose clamp	16-25	pcs	10
85.		1inch pagoda joint	1inch	pcs	3
86.		1 inch steel wire hose	1inch	m	6
87.		hose clamp	21-44	pcs	10
88.	electrical	electric pen		pcs	1
89.		fuse wire	RT18RT14 6A	pcs	2
90.		electrical tape		roll	1
91.		tie band	5x250	pcs	30


Pressure regulating table	Temperature control module	Circuit breaker

Amplifier module	Magnetic switch	Pneumatic finger

Electrical control box	Detection switch	Heating tube

FOB China.

- Delivery time: The Seller will hand over the goods to the buyer after 120 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment

- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install

Set up :

- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.

Acceptance :

l Equipment that is considered valid must meet the following requirements:

l  Specifications and functions of the machine match the content of this contract.

l  Electrical, mechanical and control systems run smoothly.

l  Run out sample products as required.

l  Must have a certificate of quality of the place of production and documents attached to the machine.

ARTICLE 2: PAYMENT METHOD

v The buyer makes payment to the seller in 02 times by transfer to the seller's account.

v  First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.

v  2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.

ARTICLE 3: WARRANTY

Warranty period: within 12 months from the acceptance date of the equipment.

During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.

(If the device is faulty by the user or is affected by unintended issues such as

Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)

ARTICLE 4: BUYER'S LIABILITY

6.1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,

The buyer is responsible for dropping the item at the buyer's address to the correct location

6.2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.

6.3 The buyer pays the seller under Article 4 of this contract.

6.4 The expenses such as as airplane, visa, travel expenses,other expenses for foreign engineers in china will be paid by the Seller.

6.5 The Other expenses such as pick up and see off ,dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 200USD each day .

ARTICLE 5: SELLER'S LIABILITY

7.1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.

7.2 Vendors undertake:

Asian. Ensure time and progress of equipment handover

B. Assurance of quality and content in accordance with agreement requirements.

C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.

Telephone: 020-38912384

Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China

Hotline

0086-18816899059

Office hours

from Monday to Saturday

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