Blow Molding Machine OG-K15D-90-4


(The photo is only for reference)
Connotation of OG-K15D-90-4T machine | |
15 | Single cavity maximum product 15L (double cavity maximum product 10L) |
D | Double station |
90 | Screw diameter |
4 | Four die heads |
T | View line |
According to customer’s requirement, we can also make the machine with four heads, triple heads or double heads, with two layers.
I. 设备基本配置及参数 OG-K15D-90-4
Technical Data for Blow Molding OG-K15D-90-4
1. 基本参数
General Issues
1.1所有页面应有英文
All documentation should be English.
1.2设备操作说明包括液压、气动、操作系统、冷却系统等
Machine operating manual including Hydraulic, Pneumatic, Assembly drawing, Cooling water.
1.3最大制品容积:单腔15L,双腔10L
Single cavity maximum product 15L;Double cavity maximum product 10L
1.4设备重量:18.5Ton
Total weight 18.5Ton
1.5制品生产周期:1L, 63g, 四腔 4+4, 1300pcs/hour
Output for reference: 1L, 63g, four cavities 4+4, 1300pcs/hour
冷却水系统温度在8℃,水压在3.5-4.5之间
Sufficient cooling water temperature at 8℃, with an intake pressure of between 3.5 to 4.5 bars
2. 开合模
Clamping Unit

2.1两板式轴杆锁模结构
Adopt reliable two-plate axes mold locking
2.2双工位
Double station
2.3移模行程:750
Mold carriage stroke: 750MM
2.4开合模、移模直线导轨:PMI
Linear guideway of mold clamping and moving: PMI
2.5锁模力:200KN约20吨
Clamping force: 200KN about 20 tons
2.6模板尺寸:H X W 500 x 580 mm
Mold platen size: H x W 500 x 580 mm
2.7模板开合模间距: 300-680 mm
Distance between the platens: 300-680 mm
2.8 移模配有液压刹车油缸
Hydraulic brake is equipped with mold carriage movement
2.9 移模配有电子尺
Electronic ruler is equipped with mold carriage movement
3. 模头
Die Head
3.1连续挤出模头:四模头(中心距130mm)
Type of die head: continue four heads (Center distance 130mm)
3.2先进先出
FIFO
3.3模头100/300点轴向壁厚控制 B&R
100/300 points WDS system controller(B&R)
3.4 K型热电偶,欧洲加热器连接方式
Type of temperature sensors: K
3.5加热功率:28KW
Heater power: 28KW
4. 挤出系统
Extruder system
4.1适合加工原料:HDPE
Extruder should be adequate to work with HDPE
4.2螺杆长径比:90/25D
Screw diameter: 90/25D
4.3机筒、螺杆氮化处理
Nitride treatment barrel and screw.
4.4塑化量:140-180KG/H(HDPE)
Plasticizing efficiency: 140-180 kg/h (HDPE)
4.5陶瓷加热器,欧洲接线方式
Ceramic Heater, adopt European mode of connection
4.6热电偶类型:K
Type of temperature sensors: K
4.7挤出电机功率:55 KW
Extrusion motor power: 55 KW
4.8加热功率:24KW
Heating power: 24 KW
4.9风机冷却: 4组
Cooling by four sets cooling fans
4.10料斗有检测原料水平面视窗.
Raw material hopper with a window
5.吹气装置
Blow System
5.1上吹装置
Blowing needle is Installed on the top of the mould
5.2吹针可有上下、左右调节
Mechanical adjustment for blow pin up/down and left/right
6.自动去飞边(气动去飞边).取出装置(机械手)
Deflashing system (Pneumatic). Take out device (robot)
6.1上下各有去飞边功能
Upper and down deflashing
6.2 把手有去飞边功能
Handle deflashing
6.3侧机械手取出
The robot takes out the bottles
7.液压系统
Hydraulic System
7.1液压系统工作压力100-120bar
Hydraulic working pressure 100 -120 bar
7.2液压系统伺服泵动力: 190L/min 住友
Hydraulic system servo pump: 190 L/min SUMITOMO
7.3液压阀:Yuken (特殊液压阀除外)
Hydraulic valves: Yuken brand (Special hydraulic valve is excepted)
7.4自动油温检测
Oil Temperature sensor showing the screen
7.5电机功率 30KW(菲仕)
Motor power: 30 KW (Physis)
7.6伺服系统:Servo system
伺服阀:ATOS
Servo valve: ATOS
伺服油源:7.5KW
Servo oil source:7.5KW
柱塞泵:YUKEN
Piston pump: YUKEN
7.7高压油管接头符合GE(ISO1179)
Threads of hydraulic block use of screw joint GE(ISO1179)
8.气动系统
Pneumatic System
8.1气缸:亚德客
Pneumatic cylinders: AIRTAC
8.2气阀:亚德客
Pneumatic valves: AIRTAC
8.3气动元件最大使用压力:8 bar
Max. pressure of all components: 8 bar
8.4进气压力:6-8 bar
Max. pressure of gauge: 6-8 bar
8.5耗气量:2.2 m3/min
Air consumptions:2.2 m3/min
9.电控系统
Control System
9.1控制系统:B&R
Control System: B&R
9.2操作屏: B&R,可实现触摸和按键双操作
Full color screen: B&R, Touch and buttons can be implemented
9.3伺服壁厚控制系统:B&R 100/300point
Servo WDS control system: B&R 100/300point
9.4储存卡(CF)
Recipe and machine data storage on memory stick (CF)
9.5紧急停止按钮
Emergency stop push buttons (rotationally release) without key
9.6总进线:AC380V 50Hz 三相五线,控制弱电DC24V,0-10V
All electric components needs to be for power supply,Three-phase five lines,AC380V, 50Hz, controller DC24V, signal 0-10V
9.7总功率:149KW
Total rated power: 149KW
9.8平均功耗:60KW
Average energy consumption: 60KW
9.9空气开关:施耐德/霍尼韦尔
Air switch: Schneider/ HONEYWELL
中间继电器:施耐德/霍尼韦尔
Intermediate relay: Schneider/ HONEYWELL
接触器:施耐德/霍尼韦尔
Contactor: Schneider/ HONEYWELL
接近开关:施耐德/SICK
Proximity switch: Schneider/SICK
9.10电位尺:杰佛伦
Linear transducer: Gefran
10.冷却水
Cooling water
10.1模具、吹气、油箱冷却单独控制
Separate cooling water circuit for Mold, Blow pin, Extruder feeding zone, Oil cooling
10.2冷却水用量:18m3/h
Water consumptions: 18m3/h
11.设备整体
Machine frame
11.1吹气系统有一定位置以便于更换模具
Blow system can be forward for mold changing
11.2设备外部用配有安全门作为安全防护
External equipment with safety door as safety protection
11.3设备挤出机有抬模头功能,行程为:80MM
Extruder stage up/down by lifting device, stroke: 80mm
11.4设备颜色可根据客户提供喷涂
Machine color: according to requirement of customer
11.5设备的外形尺寸为:LxWxH 6.5m x 6.2m x3.6m
Overall dimensions of machine LxWxH: 6.5 x 6.2 x 3.6 m
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