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MR AU: auvuchi@163.com
0086-18816899059
0086-15018408881
Blow Molding Machine OG-K15D-90-4
(The photo is only for reference)
Connotation of OG-K15D-90-4T machine | |
15 | Single cavity maximum product 15L (double cavity maximum product 10L) |
D | Double station |
90 | Screw diameter |
4 | Four die heads |
T | View line |
According to customer’s requirement, we can also make the machine with four heads, triple heads or double heads, with two layers.
I. 设备基本配置及参数 OG-K15D-90-4
Technical Data for Blow Molding OG-K15D-90-4
1. 基本参数
General Issues
1.1所有页面应有英文
All documentation should be English.
1.2设备操作说明包括液压、气动、操作系统、冷却系统等
Machine operating manual including Hydraulic, Pneumatic, Assembly drawing, Cooling water.
1.3最大制品容积：单腔15L，双腔10L
Single cavity maximum product 15L；Double cavity maximum product 10L
1.4设备重量：18.5Ton
Total weight 18.5Ton
1.5制品生产周期：1L, 63g, 四腔 4+4, 1300pcs/hour
Output for reference: 1L, 63g, four cavities 4+4, 1300pcs/hour
冷却水系统温度在8℃，水压在3.5-4.5之间
Sufficient cooling water temperature at 8℃, with an intake pressure of between 3.5 to 4.5 bars
2. 开合模
Clamping Unit
2.1两板式轴杆锁模结构
Adopt reliable two-plate axes mold locking
2.2双工位
Double station
2.3移模行程：750
Mold carriage stroke: 750MM
2.4开合模、移模直线导轨：PMI
Linear guideway of mold clamping and moving: PMI
2.5锁模力：200KN约20吨
Clamping force: 200KN about 20 tons
2.6模板尺寸：H X W 500 x 580 mm
Mold platen size: H x W 500 x 580 mm
2.7模板开合模间距： 300-680 mm
Distance between the platens: 300-680 mm
2.8 移模配有液压刹车油缸
Hydraulic brake is equipped with mold carriage movement
2.9 移模配有电子尺
Electronic ruler is equipped with mold carriage movement
3. 模头
Die Head
3.1连续挤出模头：四模头(中心距130mm）
Type of die head: continue four heads (Center distance 130mm)
3.2先进先出
FIFO
3.3模头100/300点轴向壁厚控制 B&R
100/300 points WDS system controller(B&R)
3.4 K型热电偶，欧洲加热器连接方式
Type of temperature sensors: K
3.5加热功率：28KW
Heater power: 28KW
4. 挤出系统
Extruder system
4.1适合加工原料：HDPE
Extruder should be adequate to work with HDPE
4.2螺杆长径比：90/25D
Screw diameter: 90/25D
4.3机筒、螺杆氮化处理
Nitride treatment barrel and screw.
4.4塑化量：140-180KG/H(HDPE)
Plasticizing efficiency: 140-180 kg/h (HDPE)
4.5陶瓷加热器，欧洲接线方式
Ceramic Heater, adopt European mode of connection
4.6热电偶类型：K
Type of temperature sensors: K
4.7挤出电机功率：55 KW
Extrusion motor power: 55 KW
4.8加热功率：24KW
Heating power: 24 KW
4.9风机冷却: 4组
Cooling by four sets cooling fans
4.10料斗有检测原料水平面视窗.
Raw material hopper with a window
5.吹气装置
Blow System
5.1上吹装置
Blowing needle is Installed on the top of the mould
5.2吹针可有上下、左右调节
Mechanical adjustment for blow pin up/down and left/right
6.自动去飞边（气动去飞边）.取出装置（机械手）
Deflashing system (Pneumatic). Take out device (robot)
6.1上下各有去飞边功能
Upper and down deflashing
6.2 把手有去飞边功能
Handle deflashing
6.3侧机械手取出
The robot takes out the bottles
7.液压系统
Hydraulic System
7.1液压系统工作压力100-120bar
Hydraulic working pressure 100 -120 bar
7.2液压系统伺服泵动力: 190L/min 住友
Hydraulic system servo pump: 190 L/min SUMITOMO
7.3液压阀：Yuken (特殊液压阀除外）
Hydraulic valves: Yuken brand （Special hydraulic valve is excepted）
7.4自动油温检测
Oil Temperature sensor showing the screen
7.5电机功率 30KW（菲仕）
Motor power: 30 KW （Physis）
7.6伺服系统：Servo system
伺服阀：ATOS
Servo valve: ATOS
伺服油源:7.5KW
Servo oil source:7.5KW
柱塞泵：YUKEN
Piston pump: YUKEN
7.7高压油管接头符合GE(ISO1179)
Threads of hydraulic block use of screw joint GE(ISO1179)
8.气动系统
Pneumatic System
8.1气缸：亚德客
Pneumatic cylinders: AIRTAC
8.2气阀：亚德客
Pneumatic valves: AIRTAC
8.3气动元件最大使用压力：8 bar
Max. pressure of all components: 8 bar
8.4进气压力：6-8 bar
Max. pressure of gauge: 6-8 bar
8.5耗气量：2.2 m3/min
Air consumptions:2.2 m3/min
9.电控系统
Control System
9.1控制系统：B&R
Control System: B&R
9.2操作屏: B&R，可实现触摸和按键双操作
Full color screen: B&R, Touch and buttons can be implemented
9.3伺服壁厚控制系统：B&R 100/300point
Servo WDS control system: B&R 100/300point
9.4储存卡(CF)
Recipe and machine data storage on memory stick (CF)
9.5紧急停止按钮
Emergency stop push buttons (rotationally release) without key
9.6总进线：AC380V 50Hz 三相五线，控制弱电DC24V,0-10V
All electric components needs to be for power supply，Three-phase five lines，AC380V, 50Hz, controller DC24V, signal 0-10V
9.7总功率：149KW
Total rated power: 149KW
9.8平均功耗：60KW
Average energy consumption: 60KW
9.9空气开关：施耐德/霍尼韦尔
Air switch: Schneider/ HONEYWELL
中间继电器：施耐德/霍尼韦尔
Intermediate relay: Schneider/ HONEYWELL
接触器：施耐德/霍尼韦尔
Contactor: Schneider/ HONEYWELL
接近开关：施耐德/SICK
Proximity switch: Schneider/SICK
9.10电位尺：杰佛伦
Linear transducer: Gefran
10.冷却水
Cooling water
10.1模具、吹气、油箱冷却单独控制
Separate cooling water circuit for Mold, Blow pin, Extruder feeding zone, Oil cooling
10.2冷却水用量：18m3/h
Water consumptions: 18m3/h
11.设备整体
Machine frame
11.1吹气系统有一定位置以便于更换模具
Blow system can be forward for mold changing
11.2设备外部用配有安全门作为安全防护
External equipment with safety door as safety protection
11.3设备挤出机有抬模头功能，行程为：80MM
Extruder stage up/down by lifting device, stroke: 80mm
11.4设备颜色可根据客户提供喷涂
Machine color: according to requirement of customer
11.5设备的外形尺寸为：LxWxH 6.5m x 6.2m x3.6m
Overall dimensions of machine LxWxH: 6.5 x 6.2 x 3.6 m
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GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD
Telephone: 020-38912384
Email :
Sales@champion-automation.com
Fax: 020-38912463
Tel: 0086-18816899059, 15018408881
Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China
