EPE PE FOAM SHEET LINE equipment

EPE manufacture equipment of butane-foaming price list

一、  price chart

model:  OG-EPE300

二、 Content

1、List of major  equipments

2、Data of  main design

3、Demands of public project

4、specifications  of each part

5、List of spare parts

1.  List of maior equipments

1, steel  rack structure                 1set

2,auto  feeding uni                 1set

3, squeezing unit )                       1set

4,anti-contractor-injecting unit          1set

5,foaming mold-head unit                1set

6,auto  control  unit                   1set

7,air ring & molding drum unit      1set

8,expanding unit                            1set

9,haul-off  unit                              1set

10,rolling   unit                             1set

11,auto control unit                      1set

12,adding rucleonizer、powder material mixing unit           1set

2. major design  data

* resin applied :LDPE

* capacity of squeezing engine:

   about  750-1200kg/hr

   yield would be relatively low when  producing  10mm or 15mm sheet

*  thickness of sheet:about 7-30mm）、

*  width of sheet:about 1000-3000mm  ,depending on thickness of sheet

*   speed of manufacture line:10--80M/MIN

*   specifications  of power :three phrases

3.  Demands of Public Project 

l electric power:about430kw

l three phase motor frequency converter

*  cooling water:300L/Hr

*  butane gas:450L/MIN ( 450L/H)

*   Grease pump:double head, 40L / h

4.  specifications of each   single part

A.  steel rack structure :1set

a) operation table of blending materials :ss41 made of steel

b) steel ladder : ss41 made of  steel

B. auto  feeding unit：1 set

a)  capacity：1500kg/hr

b)  feeding method：auto feed

c)  measure implement：conical shape

C. squeezing unit：1  set

a)  deceleration box

--model：helical gear without pole

--material：FCD25(forgeable lion)

--box body：FC20

--gear wheel：SCM4 special gear wheel bolishing and heating  dealing

--motor ：AC280KW

b) neck 

--model：cooling water set

--material：FCD25 （able to forge steel)

 c) spiral tube 

--diameter：∮300×∮400mm

--material

--heating area：12 sets

--method of heating：aluminum heater & belt heater 

--method of cooling：cycle water ,cooling with auto side-road  system

d) spiral stick

--diameter：∮300（L/D-55：1）

--material：nitrogenized and chromium-plated  HV900

--compression ratio：3.5：1

--notating  speed：0-48  turn /m

D. foamer injection unit：1 set

--sort of foamer：butante in liquid state

--sort of pump：high pressure measure pump

--output   pressure ：highest : 300Pa

--output  regulation：regulate the itinerary of piston

--pressure pane：0-500Pa

--process contro：graduational hand wheel

--driving motor by pump：2HP ×4P×1set

E.anti- contractor injection unit：1set

--sort of anti-cintroutor：hard fatly acid single glycerine)

--the range of measurement：35--245CC/min

--pressure panel：0-300Pa  1  set

--volume of melting-pot：8-12 L

--driving motor by pump：0.75KW×4P

F .  foaming mold head unit

--model ：round mold head for expanding

--material ：chrome）

--heating method：belt heater

--fuse pressure panel：0~30MPa

--diameter  of  mold  lips：user decides himself based on width of sheet

--thickness control：regulate by the spead of spiral stick and the distance between mold heads

--material：special steel for heating control)

--method of heating ：belt heater)

--heating region：3region

--fuse pressure panel：0~30MPa

--fuse temperature ：T/M detector, 1 detecting site .       

G.   auto replacing net device system.

H.  air ring & mold drum unit.

--air ring

a)  material：forged aluminum      φ650mm

b)  blowing  method：air engine

c)   air motor：1/2HP

-- mold drum

a)  material 

b)  cooling method：cooling water +cooling wind

c)   methods for cutting open

d)  size of mold drum 

e)  air engine：1/2HP     2set

I.  expanding unit：1set

--carbon steel & stainless steel rack gradually expand)

--size of expanding roller：∮420×3200×2set

--material

--driving motor：3HP×4P

--size of expanding roller：∮162mm×3500mm

--material of expanding roller

K、rolling unit：1 set 

--model

--maximum of rolling weight：maximum 150kg×1m  diameter

--tension：150kg/m

--driving motor   regulative：revolving motor 150kg/cm2×2 set

--length control

--revolving driving motor：1HP×1/10 gear dece leration motor

L.auto control unit：1 set

 a) temperature control

--squeezing engine：12  regions

--mold head：3   regions

 b) driving motor control

--squeezing engine AC motor control cabinet

--parts of haul & rolling control equipment

M.  adding rucleonizer、powder material mixing unit ： 1  set

--feeding capacity：2-30g/m

--feeding method：Relatively and constantly feeding materials