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EXTRUSION BLOW MOLDING MACHINE OG-HC30L-100

 

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EXTRUSION BLOW MOLDING MACHINE OG-HC30L-100

Connotation of OG-HC30L machine

30

Single cavity maximum product 30L

D

Double station

100

Screw diameter

1

Single die head

According to customer’s requirement, we can also make the machine with four heads, triple heads or double heads, with two layers.


15L ,20L,25L-30L Product

I. 设备基本配置及参数 OG-HC30L

Technical Data for Blow Molding OG-HC30L

 

1. 基本参数

   General Issues

1.1所有页面应有英文

All documentation should be English.

1.2设备操作说明包括液压、气动、操作系统、冷却系统等

    Machine operating manual including Hydraulic, Pneumatic, Assembly drawing, Cooling water.

1.3最大制品容积:单腔25L

    Single cavity maximum product 25L

1.4设备重量:18 ton  

    Total weight 18 ton  

1.5制品生产周期:25L 1+1  120pcs/h   900g(常规产品)

   Output for reference: 25L 1+1   120pcs/h   900g(Normal product)        

   冷却水系统温度在8℃,水压在3.5-4.5之间                                      

Sufficient cooling water temperature at 8℃, with an intake pressure of between 3.5 to 4.5 bars

 

2. 开合模

Clamping Unit

 2.1两板式轴杆锁模结构

Adopt reliable two-plate axes mold locking

 2.2双工位

Double station

 2.3移模行程:750

Mold carriage stroke: 750MM

 2.4开合模、移模直线导轨:HIWIN

Linear roller guidance horizontal  HIWIN

 2.5锁模力:340KN约34吨

Clamping force: 340KN about 34 tons

 2.6模板尺寸:H X W 640 x 660 mm

Mold platen size: H x W 640 x 660 mm

 2.7模板开合模间距: 450-950 mm

Distance between the platens: 450-950 mm

2.8 移模配有液压刹车油缸

   Hydraulic brake is equipped with mold carriage movement

2.9 移模配有电子尺

   Electronic ruler is equipped with mold carriage movement

3. 模头

Die Head

 

 3.1连续挤出模头:单模头

Type of die head: continuous extrusion single die head

 3.2先进先出

FIFO

 3.3模头300点轴向壁厚控制 B&R

 300 points WDS system controller(B&R)

 3.4 K型热电偶,欧洲加热器连接方式

Type of temperature sensors: K

 3.5加热功率:25KW

Heater power: 25KW

 

4. 挤出系统

   Extruder system

4.1适合加工原料:HDPE

Extruder should be adequate to work with HDPE

4.2螺杆长径比:100/28D

Screw diameter: 100/28D

4.3机筒、螺杆氮化处理

Barrel and screw: Nitride treatment

4.4塑化量:240-300KG/H(HDPE)

Plasticizing efficiency: 240-300 kg/h (HDPE)

4.5陶瓷加热器,欧洲接线方式

    Ceramic Heater, adopt European mode of connection   

4.6热电偶类型:K

Type of temperature sensors: K

4.7挤出电机功率:75 KW(AC),变频调速(台达)

AC motor drive: 75 KW(AC), frequency control

4.8加热功率:28KW

Heating power: 28 KW

4.9风机冷却: 5组

Cooling by Five sets cooling fans

4.10料斗有检测原料水平面视窗.

Raw material hopper with a window

 

5.吹气装置

Blow System

 5.1上吹装置

    Blowing needle is Installed on the top of the mould

 5.2吹针可有上下、左右调节

Mechanical adjustment for blow pin up/down and left/right

 

6.自动去飞边(气动去飞边).取出装置(机械手)

 Deflashing system (Pneumatic). Take out device (robot)

6.1上下各有去飞边功能

Upper and down deflashing

6.2 把手有去飞边功能

Handle deflashing

6.3侧机械手取出

The robot takes out the bottles

 

7.液压系统

  Hydraulic System

 

7.1液压系统工作压力100-120bar

   Hydraulic working pressure 100 -120 bar

7.2液压系统伺服泵动力: 200L/min 住友

Hydraulic system servo pump: 200 L/min SUMITOMO brand

7.3液压阀:Yuken (特殊液压阀除外)

Hydraulic valves: Yuken brand (Special hydraulic valve is excepted)

7.4自动油温检测

   Oil Temperature sensor showing the screen

7.5电机功率 30KW(菲仕)

    Motor power: 30 KW (Physis)

7.6伺服系统:Servo system

伺服阀:ATOS

Servo valve: ATOS

   伺服油源: 7.5KW

Servo oil source: 7.5KW

柱塞泵:YUKEN

Piston pump: YUKEN

 7.7高压油管接头符合GE(ISO1179)

Threads of hydraulic block use of screw joint GE(ISO1179)

 

8.气动系统

Pneumatic System

 8.1气缸:亚德客

Pneumatic cylinders: AIRTAC

 8.2气阀:亚德客

Pneumatic valves: AIRTAC

 8.3气动元件最大使用压力:8 bar

Max. pressure of all components: 8 bar

 8.4进气压力:6-8 bar

    Max. pressure of gauge: 6-8 bar

 8.5耗气量:1.2 m3/min

Air consumptions:1.2 m3/min

 

9.电控系统

Control System

 

 9.1控制系统:B&R

Control System: B&R

 9.2操作屏: B&R,可实现触摸和按键双操作

Full color screen: B&R, Touch and buttons can be implemented

 9.3伺服壁厚控制系统:B&R 100/300point

 Servo WDS control system: B&R 100/300point

 9.4储存卡(CF)

Recipe and machine data storage on memory stick (CF)

 9.5紧急停止按钮

Emergency stop push buttons (rotationally release) without key

 9.6总进线:AC380V 50Hz 三相五线,控制弱电DC24V,0-10V

All electric components needs to be for power supply,Three-phase five lines,AC380V, 50Hz, controller DC24V, signal 0-10V

 9.7总功率:165.5 KW

Total rated power: 165.5 KW

 9.8平均功耗:70.5KW

    Average energy consumption: 70.5KW

 9.9空气开关:施耐德/霍尼韦尔                      

    Air switch: Schneider/ HONEYWELL

    中间继电器:施耐德/霍尼韦尔

Intermediate relay: Schneider/ HONEYWELL

接触器:施耐德/霍尼韦尔

Contactor: Schneider/ HONEYWELL

接近开关:施耐德/SICK

Proximity switch: Schneider/SICK

 9.10电位尺:杰佛伦

Linear transducer: Gefran

 

10.冷却水

Cooling water

10.1模具、吹气、油箱冷却单独控制

Separate cooling water circuit for Mold, Blow pin, Extruder feeding zone, Oil cooling

 10.2冷却水用量:12m3/h

Water consumptions: 12m3/h

 

11.设备整体

Machine frame

11.1吹气系统有一定位置以便于更换模具

Blow system should be forward for mold changing

11.2设备外部用配有安全门作为安全防护

External equipment with safety door as safety protection

11.3设备挤出机有抬模头功能

Extruder stage up/down by lifting device

11.4设备颜色可根据客户提供喷涂

Machine color: according to requirement of customer

11.5设备的外形尺寸为:LxWxH 5.9m x4.5m x3.6m

Overall dimensions of machine LxWxH: 5.9 x 4.5 x 3.6 m

I. 设备需求一览

Commodity list     

设备名称

Commodity

品牌型号

Model

数量

Quantity

单价

Unite price (USD)

合计

Total price (USD)

设备Main machine

中空吹塑机

Blow molding machine

OG-HC30L, double station, single die head; B&R 300 points parison thickness controller; hydraulic servo energy-saving system

1SET



模具Mold

机械手

robot

Double cavity

2SETS



中空吹塑模具

Blow mold

25L, single cavity, auto deflashing, P20

2SETS



辅机(选配)Auxiliary machine (option)

自动上料机

Auto loader

800G

1SET



拌料机

Mixer

200KG

1SET



冷水机

Chiller

20HP, water cooling

1SET



破碎机

Crusher

20HP

1SET



输送机

Conveyor

For OG-HC30L

1SET



空压机

Air compressor

11KW screw type, with 1m³ gasholder

1SET



测漏机

Leak testing device

Single station, for leak testing

1SET



 Total CIF Price


 

FOB China.

- Delivery time: The Seller will hand over the goods to the buyer after 120 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment

- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install

Set up :

- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.

Acceptance :

l Equipment that is considered valid must meet the following requirements:

l ü Specifications and functions of the machine match the content of this contract.

l ü Electrical, mechanical and control systems run smoothly.

l ü Run out sample products as required.

l ü Must have a certificate of quality of the place of production and documents attached to the machine.

ARTICLE 2: PAYMENT METHOD

v The buyer makes payment to the seller in 02 times by transfer to the seller's account.

v v First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.

v v 2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.

ARTICLE 3: WARRANTY

Warranty period: within 12 months from the acceptance date of the equipment.

During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.

(If the device is faulty by the user or is affected by unintended issues such as

Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)

 

ARTICLE 4: BUYER'S LIABILITY

6.1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,

The buyer is responsible for dropping the item at the buyer's address to the correct location

6.2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.

6.3 The buyer pays the seller under Article 4 of this contract.

6.4 The expenses such as as airplane, visa, travel expenses,other expenses for foreign engineers in china will be paid by the Seller.

6.5 The Other expenses such as pick up and see off ,dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 150USD each day .

 

ARTICLE 5: SELLER'S LIABILITY

7.1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.

7.2 Vendors undertake:

Asian. Ensure time and progress of equipment handover

B. Assurance of quality and content in accordance with agreement requirements.

C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.


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Contact us
GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

Telephone: 020-38912384

Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China

 

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