OG-180EPE PE FOAM SHEET LINE

OG-180EPE生产设备报价单

一、价目表  price chart

 型号：OG-EPE180   model : OG-EPE180

二、目录  (content)

1、主要设备清单(List of major equipments)

2、主要设计数据(Data of main design)

3、公用工程要求(Demands of public project)

4、各单机规格(specifications of each part)

5、备件清单(List of spare parts)

1.     主要设备清单(List of maior equipments)

A.   钢结构架  (steel rack structure)                        1套  (1set)

B.   自动加料单元(auto feeding unit)                        1套  (1set)

C.   挤出单元  (squeezing unit)                            1套 (1set)

D.   发泡剂注入单元  (foamer-injecting unit)                 1套 (1set)

E.   抗缩剂注入单元 (anti-contractor-injecting unit)            1套 (1set)

F.   发泡机头单元 (foaming mold-head unit )                 1套 (1set)

G.  自动换网装置系统(auto control unit)                      1套(1set)

H.  风环和定型鼓单元 (air ring & molding drum unit)          1套 (1set)

I.   展平单元 (expanding unit)                             1套(1set)

J.   牵引单元 (haul-off unit)                               1套(1set)

K.  卷取单元 (rolling unit)                                 1套(1set)

L,  成核剂注入单元及粉料拌料单元（adding rucleonizer、powder material mixing unit） 1套(1set)

 2.        主要设计数据 (major design  data)

*        应用树脂: (resin applied )              LDPE

*        挤出机能力:   (capacity of squeezing engine)

              大约400--550KG/HR (about  400-550kg/hr)

              (生产6毫米以下片材时产量相对较低)(yield would be

*         片材厚度: (thickness of sheet)   2.5~15mm(about 2.5一15mm)

*         片材宽度: 因片材厚度而异。

*          厚薄自动调节(Automatic adjustment of the foam sheet thickness)

*         生产线速度: (speed of manufacture line)          10--80M/MIN

*         电源规格: specifications of power:three phrases    3相X380V×50HZ

3.            公用工程要求( Demands of Public Project )

l 电功率: (electric power)  约140KW(about140kw)  

l                        (三相电机变频器)

*       冷却水: (cooling water )    600升/时 (600L/Hr)

*       丁烷泵: (butane gas)        200L/H

*        油脂泵:                  20L/H

4.            各单元规格(specifications of each   single part)

A.       钢结构架 (steel rack structure )              1套  (1set)

a) 配料操作台: SS45钢制 

operation table of blending materials :ss45 made of steel

     b)   钢扶梯:    SS45钢制  

steel ladder : ss45 made of  steel

B. 自动加料单元 (auto  feeding unit )         1套  ( 1 set)

                a)  能力:     (capacity ) 分体双吸   550公斤/小时 (550kg/hr)

                b) 加料方式:  (feeding method )        自动喂料( auto feed)

                c)  料斗:    (measure implement)        圆锥型(conical shape)

C.挤出单元 (squeezing unit)             1套( 1  set)

    a)   减速箱(deceleration box)

       --型式：(model   )     硬面齿395(helical gear without pole)

           --材质：(material )     FCD25（可锻铸铁）(forgeable lion)

--箱体：(box body)    FC20        型号395

        --齿轮：(gear wheel)  SCM4（特殊齿形磨光和加热处理）                                 special gear wheel bolishing and heating  dealing

        --马达：(motor )         AC200KW    配200KW变频器

         b)  颈部  (neck )

        --型式：(model)        水冷夹套(  cooling water set)

         --材质：(material )    FCD25（可锻铸铁）( able to forge steel)

         c) 螺筒   (spiral tube )

--直径：(diameter )         ∮180×∮250mm

        --材质：(material)          38铬目合金钢,经氮化处理HRC55-58以上(nitrogenized and chromium-plated  HRC55-58 )

  --压缩比：(compression ratio)            3.5：1

            --转速：(notating  speed )            0-48转/分   0-48  turn /m

        --加热区：(heating area )                 12个(12 sets)

        --加热方式：(method of heating )

        --高温段       不锈钢加热圈   

--铸铝加热瓦及带式加热器  (aluminum heater & belt heater )

--冷却方式：(method of cooling)       内外水循环冷却，带自动旁路系统(  cycle water ,cooling with auto side-road  system)

D. 发泡剂注入单元 (foamer injection unit )         1套 (1 set)

          --发泡剂种类：(sort of foamer)   液化丁烷 (butante in liquid state )

          --泵种类：(sort of pump)   高压计量泵 (high pressure measure pump)

          --输出压力：(output   pressure )     最高40帕 (highest : 40MPa)

          -输出量调节：(output  regulation) 调节活塞行程(regulate the itinerary of piston)

           --压力表：(pressure panel )          0---50帕  0-50MPa

           --行程控制：(process control )   刻度手轮  graduational hand wheel)

           --泵驱动马达：(driving motor by pump)          2HP ×4P×1套

E. 抗缩剂注入单元 (anti- contractor injection unit)          双头    1套

 -搞缩剂种类：(sort of anti-cintroutor) M-1，硬脂酸单甘酯(hard fatly acid single glycerine)

             --计量范围：( the range of measurement  )      65--345CC/min

    --压力表：(pressure panel)           0--40帕，1个  0-40MPa  1  set

    --熔化锅体积：(volume of melting-pot           10-15 L

    --泵驱动马达：(driving motor by pump)            0.75KW×1P

F .发泡机头单元(foaming mold head unit)

      --材质：(material )         45钢粹火调质

      --加热方式： heating method  带式加热器  belt heater

      --熔体压力表：fuse pressure panel     0~30MPa

     --模唇直径：diameter  of  mold  lips      根据片材宽度，由用户选定  (user decides himself based on width of sheet)

      --厚度控制：(thickness control)   自动调节

     --材质：material    热处理的特殊钢(special steel for heating control)

     --加热方式：(method of heating )   带式加热器 (belt heater)

     --加热段：(heating region)      3区  3region

      --熔体压力表：(fuse pressure panel )    0~30MPa

    --熔体温度：(fuse temperature )    T/M探测器，1个探测点  T/M detector, 1 detecting site .       

G. 自动换网装置系统(auto replacing net device system.)

液压电磁式左右推进，网圈固定于网板上，加热区为2区。

H.   风环和定型鼓单元(air ring & mold drum unit.)

      --风环  (air ring)

      a)  材质:  (material )   铸铝forged aluminum      φ650mm

    b)   吹气方式: (blowing  method)     风机   air engine

      c)   风机马达:  (air motor)            1/2HP

      --定型鼓( mold drum )

a)   材质:  (material )      不锈钢材质

 b)   冷却方法: (cooling method )   水冷+风冷   (cooling water +cooling wind)

c)   剖开方法:(methods for cutting open)   电动圆刀

      d)   定型鼓尺寸:  (size of mold drum )  按合同

      e)   风机: (air engine )                    1/2HP     2台

I.牵引单元  (expanding unit)       1套  1set

     --卷辊尺寸：(size of expanding roller )          ∮420×1750×2套

     --材质：(material)     钢辊静面带

     --传动马达（可调速）：(driving motor )      3HP×4P

     --展开辊尺寸：(size of expanding roller)                ∮135×1750长

 --展开辊材质： (material of expanding roller)    螺纹反向

J.展平单元 (expanding unit)    1套 1set

      --碳钢架，逐步展开式 (carbon steel & stainless steel rack gradually expand)

      --材质：(material )        钢 SS41+SUS

     --展开座             5套

    --展开架              10个

K、卷取单元 (rolling unit )           1套  (1 set )

     --型式： (model )  双轴悬臂转位式

    --   a) 双工位自动卷取

 b) 收卷杆长度1750mm

  c)牵引、卷取部份控制柜 parts of haul & rolling control equipment

     --最大卷取重量：(maximum of rolling weight)    最大40公斤×1.2米直径 (maximum 40kg×1m  diameter

     --张力：(tension)      15公斤/米  (15kg/m)

     --传动马达（可调速）：(driving motor   regulative)     转矩马达50KG/CM2×2台  (revolving motor 50kg/cm2×2 set

     --长度控制：length control   可预设长度及可报警的计长控制器

     --转位驱动马达：revolving driving motor    1HP×1/10齿轮减速马达(1HP×1/10 gear dece leration motor

L. 成核剂加入单元及粉料拌料单元 adding rucleonizer、powder material mixing unit    1套   1  set

  --喂料能力： feeding capacity     每分钟2-30克 2-30g/m

  --喂料方式： feeding method      螺旋连续喂料  Relatively and constantly feeding materials

  --传动马达： driving motor              VS0.4KW