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OG-2L 2cavity fully-auto PET Linear blowing machine

 

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Name

Brand

Original

Cylinder

SMC

Japan

LP valve

SMC

Japan

HP valve

FESTO

Germany

Photoelectric switch

OMRON

Japan

Proximity switch

OMRON

Japan

PLC

MISTUBISHI

Japan

Magnet switch

SMC

Japan

Touch screen

MCGS

Taiwan

servo motor

INOVANCE

Taiwan

Air switch

SCHNEIDER

France

Contactor

SCHNEIDER

France

Circuit breaker

SCHNEIDER

France

breaker

OMRON

Japan

 

Technical parameter

Item

OG-2L-2

Bottle type specification

Cavity

2

Theory output

1800-2500

Max.volume

2L

Bottle mouth maximum overall DIdiameter

80mm

Bottle biggest diameter

100mm

Bottle maximum height

330mm

Power specifications

Light tube quantity

32pcs

Light tube power

0.75KW

Maximum heating power

24KW

All electric machine installation

27KW

Actual consumption

19KW

Air pressure specification

Work pressure

7-9kg/cm2

Low-pressure gas consumption

1000L/min

Blow bottle pressure

25-35kg/cm2

Higher -pressure gas consumption

1500Ltr/min

Forzen water specification

Work pressure

5-6 kg/cm2

Temperature range

10℃

Consumption

5000kcal/hr

Forzen water flow

30L/min

Machine specification

Size of the machine

2.25x1.6x1.7

Weight of the machine

2.5ton

 

Configuration list

Control system

High response, image high-quality control system, specially support simple USB program upgrade, providing strong guarantee for equipment upgrade, troubleshooting.

 

Mitsubishi PLC, generalized programming language, program update, convenient update, free maintenance, high precision, fast response.

 

Pneumatic system

The servo motor use SMC cylinder.

Low-pressure control systems match with FESTO and PARKER, respectively assimilating and using the professional advantage of these top brands, making the machine work more faster and improve response speed.

High-pressure blowing control system all use Festo, diameter is large, fast response speed.

 

 

Sensor system

High quality imported sensor & switch system including proximity switch, photoelectric switch, and electronic magnet switch to keep production process going step by step and avoid any possible damage on machine.

Heating system

 

 

 

YCQ automatic stretch blow molding machine adopts infrared type heating mode, whose superior thermal-radiation and thermal penetrability provide machine with powerful heating to meet strict preform heating requirement under speedy moving. Infrared heating lamps placed onto three heating zone with 10 sets of independent voltage adjusting module and advanced microcomputer controller, can offer ideal heating for preform in different size. Each lamp's horizontal position is adjustable to keep the machine flexible.

Cooling bottle neck avoid bottle neck deformation

Clamping system

YCQ adopts four-plate type toggle clamping unit to provide powerful clamping force and increase the clamping speed. Apart from the four-plate type toggle clamping unit, there is a high pressure assistant clamping device that is special designed to get a firm clamping.

 

Servo motor

 1, precision, speed and torque of the closed loop control;Overcome the problem of step motor.
2, rotational speed, high speed performance is good, generally rated speed can reach 2000 ~ 2000 RPM;
3.stability, low speed running smoothly, won't produce similar to the stepper motor during low speed running step run phenomenon.Suitable for high speed response to the requirements of the occasion;
4.timeliness: motor deceleration dynamic response time is short, usually within a few milliseconds;

Reducer

YCQ fully automatic pet bottle mchine.

Bar distance and circuitous type pre-form carrier systems, energy saving 50﹪

 

 

Features

A. Stable performance with advanced PLC.

B. Conveying preforms automatically with conveyor.

C. Strong penetrability and good and swift distribution of the heat by letting the bottles rotate by itself and revolute in the rails simultaneously in the infrared preheater.

D. High adjustability to enable the preheater to preheat preforms in shapes by adjusting the light tube and the length of the reflecting board in the preheating area, and eternal temperature in the preheater with an automatic thermostatic apparatus.

E. High safeties with security automatic-locking apparatus in each mechanical action, which will make the procedures turn into a state of safety in case of a breakdown in certain procedure.

F.No contamination and low noise with the air cylinder to drive the action instead of the oil pump.

G. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.

H. Strong clamping force with high pressure and double crank links to lock the mold.

I. Two ways of operating: automatic and manual.

J. Safe, reliable, and unique design of the position of valve to make the air pressure diagram of the machine easier to understand.

K. Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic technological process.

L. Contamination is avoided for the bottle body.

M. Ideal effect of the chilling with the chilling system.

N. Easy installation and starting

O. Low rejection rate: less than 0.3percent.

 

Parts Picture

 

 

Pressure regulating table

Temperature control module

Circuit breaker-Schneider

Air Switch-Schneider

Magnetic switch-SMC

Pneumatic finger

 

Electrical control box

Detection switch-OMRON

Heating tube

Spare part list(Free)

Sequence number

Name

Quantity

1

Light tube

5 pcs

2

0-rings(complete machine)

1set  

3

seal rings 

10 pcs  

4

Monkey wrench

1 pcs  

5

cross wrench

Straight Screwdriver

Each for1 pcs

6

High temperature wire, air tube

Each for 5 meter

7

Inner hex wrench(set)

1set

8

Approach switch

2 pcs

9

Switch

5 pcs

 

 

 

Optional configuration (additional charge)http://1502873.zyw.com/ClientImage14/1502873/fbcpxx/u1502873d2011-08-24-10-19-15-0474-971.jpg

Function:If choosing this device, you only need to provide a network cable, then my company engineers can inspect the operation condition of machine at any corner of the world, with convenient maintenance and troubleshooting ,to provide timely technical support.

 

Function: Bottles can directly connect to filling machine in order after bottle blowing done

 

Auxiliary machines

1,High pressure air compressor

Air compressor system, tie-in use combination series high pressure gas system. Convenient maintenance, easy inspection and troubleshooting.

2,Chiller

Mainly used for cooling the mould and guarantee the bottle part not damaged in the heating process, to improve the quality of finished products and production efficiency.

 

3,Filter system

Main function is cool high pressure air to achieve a more ideal working temperature and increase the service life of pneumatic components and filter the impurities and oil in the air, improving product cleanliness.

 

4.Low pressure air compressor

Used to provide air to run machine.

 


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Contact us
GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

Telephone: 020-38912384

Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China

 

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