OG-75EPE PE FOAM SHEET LINE

OG-75EPE price chart

一、price chart

 1、EPE manufacture line

model : OG-PE75

二、 (content)

1、List of major equipments

2、Data of main design

3、Demands of public project

4、specifications of each part

5、List of spare parts

1.List of major equipments

A.  steel rack structure                     1set

B.  auto feeding unit                    1set

C.  squeezing unit                         1set

D.  foamer-injecting unit            1set

E.  anti-contractor-injecting unit       1set

F.  foaming mold-head unit             1set 

G.  auto control unit              1set

H. air ring & molding drum unit         1set

I.  expanding unit                        1set

J.  haul-off unit                           1set

K. rolling  unit                            1set

L. auto control unit                       1set

M. adding rucleonizer、powder material mixing unit                                               1set

2.major design data

*resin applied       LDPE

*capacity of squeezing engine，about 40kg/hr

(yield would be relatively low when producing 0.3mm or 1mm sheet)

*thickness of sheet  about 0.3-2.5mm

*1000~1450mm,

(width of sheet )   (about 1100mm ,depending on thickness of sheet)

*speed of manufacture line     10--80M/MIN

*电源规格:                      3相X380V×50HZ

specifications of power :three phrases

3.公用工程要求( Demands of Public Project )

*电功率: (electric power) 约45KW(about45kw)  

*冷却水: (cooling water )  300升/时 (300L/Hr)

*丁烷泵: (butane gas)       20L/MIN ( 20L/min)

*油脂泵：                5L/MIN ( 5L/min)

4.各单机规格(specifications of each  single part)

A.钢结构架 (steel rack structure )       1套 (1set)

        a)  配料操作台:     SS45钢制

        operation table of blending materials :ss41 made of steel

        b)  钢扶梯:         SS45钢制

       steel ladder : ss41 made of steel

B.自动加料单元 (auto feeding unit )       1套 ( 1 set)

        a) 能力:    (capacity )         100公斤/小时 (100kg/hr)

        b) 加料方式: (feeding method )     自动喂料( auto feed)

        c) 料斗:  (measure implement)     圆锥型(conical shape)

        d) 料斗材料:(materials of measure implement)   钢  喷塑处理

   e) 驱动马达: (driving motor)         2HP ×4P×1套 ( set ) 

C.挤出单元 (squeezing unit)       1套( 1 set)

        a)  减速箱(deceleration box)

           --型式：(model  )   硬齿面225 (helical gear without pole)

          --材质：(material )   FCD25（可锻铸铁）(forgeable lion)

--箱体：(box body)  FC20

          --齿轮：(gear wheel) SCM4（特殊齿形磨光和加热处理）

                  special gear wheel bolishing and heating dealing

          --马达：(motor )     AC37KW（配37KW变频器）

         b) 颈部 (neck )

          --型式：(model)    水冷夹套( cooling water set)

          --材质：(material )  FCD25（可锻铸铁）( able to forge steel)

         c) 螺筒  (spiral tube )

--直径：(diameter )     ∮75×∮115mm

         --材质：(material)     38铬目合金钢,经氮化处理HRC55-58

         ---压缩比：(compression ratio)       3.5：1

        --转速：(notating speed )        0-48转/分  0-48 turn /m

         --加热区：(heating area )         7个(97sets)

         --高温段                    不锈钢陶瓷加热圈

         --低温段：(method of heating )  铸铝加热器 (aluminum heater & belt heater )

--冷却方式：(method of cooling)   内外水循环冷却，带自动旁路系统( cycle water ,cooling with auto side-road system)

D.发泡剂注入单元 (foamer injection unit )     1套 (1 set)

        --发泡剂种类：(sort of foamer)  液化丁烷 (butante in liquid state )

        --泵种类：(sort of pump)       高压计量泵 (high pressure measure pump)

       --输出压力：(output  pressure )   最高150帕 (highest : 150Pa)

       --输出量调节：(output regulation)  调节活塞行程(regulate the itinerary of piston)

        --压力表：(pressure panel )     0---250帕 0-250Pa

        --行程控制：(process control )  刻度手轮 graduational hand wheel)

        --泵驱动马达：(driving motor by pump)     2HP ×4P×1套

E.抗缩剂注入单元 (anti- contractor injection unit)         1套

        --搞缩剂种类：(sort of anti-cintroutor) M-1，硬脂酸单甘酯(hard fatly acid single glycerine)

       --计量泵型式：sort of pump   高压计量泵，单缸柱塞式 (high pressure measure 

pump,double pillarw piston

        --计量范围：( the range of measure ment )   35--245CC/min

        --压力表：(pressure panel)       0--150帕，1个 0-150Pa 1 set

       --熔化锅体积：(volume of melting-pot      5-7 L

       --泵驱动马达：(driving motor by pump)          0.75KW×4P

F.发泡机头部分(foaming mold head unit)

    --材质：(material )        45钢铸造调直

    --加热方式： heating method 带式加热器 belt heater

    --熔体压力表：fuse pressure panel  0~30MPa

    --厚度控制：(thickness contol)   由螺杆速度和模头间隙调节 (regulate by the spead of spiral stick and the distance between mold heads

   --材质：material  热处理的特殊钢(special steel for heating control)

   --加热方式：(method of heating )  带式加热器 (belt heater)

    --加热段：(heating region)   1区 1region

    --熔体压力表：(fuse pressure panel )  0~30MPa

  --熔体温度：(fuse temperature )  T/M探测器，1个探测点 T/M dete ctor, 1 detecting site .   

 G.  自动换网装置系统(auto replacing net device system.)

液压电磁式左右推进，网圈固定于网板上，加热区为2区。

H.风环和定型鼓单元(air ring & mold drum unit.)

     --风环 (air ring)

      a) 材质: (meterial )  铸铝forged aluminum or iron φ650mm

      b)  吹气方式: (blowing method)   风机  air engine

      c)  air motor      1/2HP      2KW

     --mold drum 

 a) material

 b)  cooling method、cooling wind

c)  methods for cutting open

d) size of mold drum 

I.expanding unit  1set

  --carbon steel & stainless steel rack gradually expand

      --material ：SS41+SUS

J.haul-off unit：1set 

      --size of expanding roller：∮420×1750×2set

      --material：tube Chromium-plated

      --driving motor：3HP×4P

      --size of expanding roller：∮130×1750

      --material of expanding roller：A6061（aluminum)

K.rolling unit：1 set 

      --model 

      --maximum of rolling weight：maximum 30kg×1m diameter

      --tension：15kg/m

      --driving motor  regulatire：revolving motor 50kg/cm2×2 set

M.adding rucleonizer、banliao unit  1 set

    --feeding capacity：2-30g/m

    --feeding method：Rotatively and constantly feeding materials

    --driving motor：VS0.4KW