OG-EPE120 PE FOAM SHEET LINE

OG-EPE120 Price FOR 120 EPE sheet Line

一、  price chart

model : OG-EPE120

二、content

1、List of major equipments

2、Data of main design

3、Demands of public project

4、specifications of each part

5、List of spare parts

1.List of major equipments

A.steel rack structure：1set

B.auto feeding unit：1set

C.squeezing unit：1set

D.foamer-injecting unit：1set

E.anti-contractor-injecting unit：1set

F.foaming mold-head unit：1set

G.auto control unit：1set

H.air ring & molding drum unit：1set

I.expanding unit ：1set

J.haul-off unit：1set

K.rolling  unit ：1set

L.auto control unit ：1set

M.adding rucleonizer、banliao unit：1set

2.major design data

*resin applied：LDPE

*capacity of squeezing engine：about 100-200kg/hr，yield would be relatively low when producing or 1mm sheet

*thickness of sheet：about 0.5-7mm

*width of sheet：about 1600mm ,depending on thickness of sheet

*speed of manufacture line：10--80M/MIN

*specifications of power :three phrases

3. Demands of Public Project 

*electric power：about 110kw

*cooling water ：300L/Hr

*butane gas：80L/HR( 80L/HR

*butane gas：16L/HR( 16L/HR

4.specifications of each  single part

A.steel rack structure ：1set

a)  operation table of blending materials :ss41 made of steel

b) steel ladder : ss45made of steel

B.auto feeding unit： 1 set

        a) capacity ：350kg/hr)

        b) feeding method ：auto feed)

        c) measure implement：conical shape)

        d) materials of measure implement

        e) driving motor：2HP ×4P×1 set 

C.squeezing unit： 1 set

        a) deceleration box

           --model ：helical gear without pole

           --material ：FCD25 (forgeable lion)

           --box body：FC20

--gear wheel SCM4  special gear wheel bolishing and heating dealing

--motor：AC75KW×4P

b)  neck

          --mode：cooling water set)

          --material：FCD25( able to forge steel)

         c) spiral tube 

         --diameter ：120∮×∮200mm

         --material：nitrogenized and chromium-plated HRC55-58)

         -- compression ratio:3.5：1

         --notating speed ：0-50 turn /m

         --heating area ：12 sets

         --method of heating ) 

         --Stainless steel ceramic heating ring in high temperature section

--aluminum heater

--method of cooling：cycle water ,cooling with auto side-road system

D.foamer injection unit：1 set

   --sort of foamer：butante in liquid state )

   --sort of pump：high pressure measure pump)

   --output  pressure：highest : 300Pa)

   --output regulation：regulate the itinerary of piston)

   --pressure panel ：0-500Pa

   --process control：graduational hand wheel)

   --driving motor by pump：2HP ×4P×1set

E.anti- contractor injection unit：1set

 --sort of anti-cintroutor：M-1，hard fatly acid single glycerine

 --sort of pump：high pressure measure pump,double pillarw piston

 -- the range of measure ment：35--245CC/min

 --pressure panel：0-300Pa 1 set

 --volume of melting-pot：5-7 L

 --driving motor by pump：0.75KW×4P

F.foaming mold head unit

    --material

    --heating method：belt heater

    --fuse pressure panel   0~30MPa

    --thickness contol

    --material：special steel for heating control

    --method of heating ：belt heater

    --heating region：3region

    --fuse pressure panel ：0~30MPa

    --fuse temperature ：T/M dete ctor, 1 detecting site .

G.  auto replacing net device system.

Hydraulically and electromagnetically push left and right, the mesh ring is fixed on the mesh plate, and the heating zone is zone 2

H.  air ring & mold drum unit.

--air ring

a) meterial：forged aluminum   φ650MM 

b)  blowing method： air engine

c)  air motor：1/2HP

--mold drum 

 a)  material 

 b)  cooling method：cooling wind)

 c)  methods for cutting open

 d)  size of mold drum 

 e)  air engine ：1/2HP

I.expanding unit：1set

  --carbon steel & stainless steel rack gradually expand

  --material：SS41+SUS

J.haul-off unit：1set

    --size of expanding roller：∮450×1750×2set

    --material：tube Chromium-plated)

    --driving motor )   3HP×4P

    --size of expanding roller：∮135×1750

    --material of expanding roller：A6061 (aluminum)

K.rolling unit ：1 set 

      --model

      --Double station automatic coiling part

      --Winding rod length 1750mm

      --maximum of rolling weight  ，maximum 40kg×1m diameter

      --tension：15kg/m

      --driving motor  regulatire：revolving motor 50kg/cm2×2 set

      --length control

      --revolving driving motor：1HP×1/10 gear dece leration motor 

L.auto control unit ：1 set

temperature control

squeezing engine：9 regions

mold head：4  regions

driving motor control ：double winder

squeezing engine AC motor control cabinet

parts of haul & rolling control equipment

M.adding rucleonizer, powder material mixing unit：1set

feeding capacity：2-30g/m

feeding method：Relatively and constantly feeding materials

driving motor：VS0.4KW