OG-RM1011 + GC-7+ GK-7 HIGH SPEED THERMOFORMING PRODUCTION LINE [Forming] - [Punching] - [Cutting & Stacking]

OG-RM1011 + GC-7+ GK-7 HIGH SPEED THERMOFORMING PRODUCTION LINE

[Forming] - [Punching] - [Cutting & Stacking]

技术参数Technical Parameter

主要电气配件清单Main Electrical components list

整机细节描述

Detailed description of the whole machine

1.放片装置 Sheet setting device

1.1 由气缸提升上料 Lift feeding by cylinder；

1.2由超声波传感器来确定预送料的长度1.1米以内；

The ultrasonic sensor determines the pre-feed length within 1.1 meters

1.3 送片由电机驱动一对夹送辊，具有自动加减速功能，带送片自动控制。

The feeding is driven by a motor with a pair of clamping rollers, with automatic

acceleration and deceleration function, with automatic control of the feeding

sheet.

2．送片装置Feeding device

2.1 送片装置采用日本安川伺服电机配美国GNORD硬齿面斜锥齿减速机驱动；The feeding device adopts YASKAWA servo motor and GNORD hard tooth surface inclined bevel tooth reducer drive.

2.2 链轨为加硬处理整体式链轨,带通水冷却装置，并配上水压压力表；

The chain rail is a hardened integral chain rail, with water cooling device, and equipped with water pressure gauge.

2.3 配有3段式为自动调整功能，由于3台电机在前中后三点单独调节，也可以同步调节。可选配片材下垂后的退炉停机保护装置。

Equipped with a 3-stage automatic adjustment function, because the three motors are individually adjusted in the front, middle and back points, it can also be adjustment synchronously. Optional furnace shutdown protection device

after sheet sagging.

3．加热系统Heating system

3.1 加热区探头瓦片采用爱尔兰ceramicx进口陶瓷加热片，其余采用江苏天宝陶瓷加热片The heating zone probe tiles adopts ceramic heating plate imported from Ireland

CERAMICX, and the rest adopts Jiangsu Tianbao ceramic heating plate；

3.2 电热规格采用：上炉靠近模具有一整板可独立单点可调加热功率，该区加热器为120x120 方形平板加热器。其他为纵向控制。

Electric heating specifications adopts: the upper and lower furnaces are

arranged in the same way, and the upper and lower furnaces are close to the mold and there is a whole plate that can be independently single-point adjustable heating power, the heater in this area is 120x120 square plate heater.

3.3 温度控制系统由温控器控制固态继电器，可以精准的控制温度，参数设定在触摸屏上设定，带有断线报警，可自动判断某区的加热器的正常工作；

The temperature control system is controlled by the thermostat solid state relay, which can accurately control the temperature. The parameter are setting on the touch screen, with a wire break alarm, which can automatically judge the normal operation of the heater in a certain area.

3.4 电炉可选配光电检测掉片自动退炉并停机的保护装置；

The electric furnace can be equipped with a protection device of photoelectric detection of sheet loss and automatic pull out the electric furnace and shutdown.

3.5 框架采用铝型材拼接结构

The frame adopts aluminum profile splicing structure；

电炉及温度控制系统Heater and temperature control system

温控系统细节图Temperature control system details

铝合金电炉架Aluminum alloy electric furnace frame

4. 成型工位Forming station

4.1 机架采用国标125# H型钢与120#槽钢、钢板组合焊接定型处理而成

The frame is made of national standard 125# H steel, 120# channel steel and steel plate combination welding and shaping treatment.

4.2 工位站开合模结构由下固定底座、下开合模连杆支撑组件，下开合模动模台、上固定座、上开合模连杆支撑组件、上开合模动模台、上模具模架及4条立柱组成；

The opening and closing mold structure of the station is composed of the lower fixed base, the lower opening and closing mold connecting rod supporting assembly, the lower opening and closing mold moving mold platform, the upper fixing seat, the upper opening and closing die connecting rod support assembly, the upper opening and closing die moving die platform, the upper mold mold frame and 4 columns.

4.3 焊接式底座、动模台、上模台及模架的安装基准面由大型进口数控加工中心一体加工后组装而成，从而提高设备组装精度，同时也提高设备生产过程的稳定性； 

The installation datum of welding base, moving mold table, upper mold table

and die frame is assembled by a large imported CNC machining center after integrated processing, so as to improve the accuracy of equipment assembly and the stability of the equipment production process.

4.4 立柱采用优质钢经调质后表面镀硬铬精磨而成；

The column is made of high quality steel after hard chrome plating and fine

grinding on the surface after quenching and tempering.

4.5  动模台由伺服电机驱动曲臂连杆结构进而推动三支点进行开合模，上下开合模动力采用日本安川11千瓦，伺服电机总线通讯控制配美国GNORD硬齿面斜锥齿减速机驱动，所有连杆采用磷青铜高强度铜套和滚针轴承传动，传动效率高，减少机械磨损，便于维护；动模台开合行程≤220mm

The moving mold platform is driven by the servo motor toggle connecting rod structure and then drives the three fulcrum to open and close the mold, the upper and lower opening and closing mold power adopts the Japanese 11kW, the servo motor bus communication control is driven by the American GNORD hard tooth surface inclined cone tooth reducer , all connecting rods are driven by phosphor bronze high-strength copper sleeve, and needle roller bearings which has high transmission efficiency, reduces mechanical wear and is easy to maintain; Opening and closing stroke of moving mold table ≤220mm；

4.6 上下动模可独立电动调节，调模精度±0.03mm；上下模具厚度范围为115-250mm。

The upper and lower movable molds can be adjusted independently and electrically, with a mold adjustment accuracy of ±0.03mm; the thickness range of the upper and lower molds is 115-250mm.

模台驱动细节图：日本安川伺服电机+捷诺

Detail diagram of mold table drive YASKAWA+GNORD

成型工位细节图Detailed of forming station

5.  1200型连续式裁切机（五金刀模具）

GC-7+GK-7 continuous punching and cutting machine (hardware knife mould)

5.1 机架采用国标A3钢板组合焊接处理而成

The frame is made of national standard A3 steel plate combination welding；

5.2 冲切机结构由下固定底座、上开合模连杆支撑组件，上开合模动模台、上下模具模架组成The structure of the punching and cutting machine is composed of the lower fixed base, the upper opening and closing die connecting rod support assembly, the upper opening and closing die moving mold table, and the upper and lower mold base.

5.3 焊接式底座、动模台、下模台及模架的安装基准面由大型进口数控加工中心一体加工后组

装而成，从而提高设备组装精度，同时也提高设备生产过程的稳定性；

The installation datum of the welded base, moving mold table, lower mold table and mold frame is assembled by a large imported CNC machining center, so as to improve the assembly accuracy of equipment and the stability of the production process of equipment.

5.4 开合模滑动支撑由台湾上银原装进口线性滑块固定而成；

The sliding support of the opening and closing die is fixed by the linear sliding block imported from Taiwan Hiwin.

5.5 动模台由伺服电机驱动偏心轮连杆结构进行开合模，开合模动力采用日本安川11千瓦伺电机总线通讯控制，配备台湾利茗原装进口螺旋伞齿减速机驱动，所有连杆采用日本NSK与德国FAG轴承传动，传动效率高，减少机械磨损，便于维护；动模台开合行程220mm；The moving mold table is driven by a servo motor to open and close the mold with a eccentric wheel connecting rod structure.The opening and closing mold power adopts YASKAWA 11 kW servo motor bus communication controller, equipped with Taiwan Liming original imported spiral bevel gear reducer drive. All connecting rods are driven by Japan NSK and German FAG bearings, which have high transmission efficiency, reduce mechanical wear and are easy to maintain. Moving mold table opening and closing stroke is 220mm

5.6上模台数控电动调节，调模精度±0.03mm,调节支撑杆采用联结动模台组滚珠丝杆；

The upper die table is CNC-controlled and electrically adjustable, with a die adjustment accuracy of ±0.03mm. The adjustment support rod adopts a ball screw connected to the movable die table assembly.

5.7 进出片的抬片动作均为伺服电机驱动滚珠丝杆结构；送片动力由伺服电机驱动，左右独立驱动，拉片标配驱动力，可选配后驱拉力，组成四驱拉片。具有更好的同步性与平稳性。

The lifting action of the sheet in and out is driven by a servo motor and a ball screw structure; the sheet feeding power is driven by a servo motor, and the left and right are driven independently. The pull sheet device is equipped with standard driving force, and rear-drive pulling force is optional to form a four-wheel drive pull sheet. It has better synchronization and stability.

5.8 冲切站配备独立上打料装置，打料动力采用日本安川伺服电机驱动同步带轮结构；具有速度快，定位稳定，提高产品的均匀及稳定性，打料升降行程≤600mm；上打料装置在冲切机上为标配，在配备自动堆叠系统中，上打料可辅助产品顺利的通过积料框，可防止产品在积料框形成堆积。

The punching station is equipped with an independent down stacking device. The down stacking power adopts a Japanese Yaskawa servo motor driven synchronous pulley structure. It has the advantages of fast speed, stable positioning, improved product uniformity and stability, and the stacking lifting stroke is ≤600mm. The down stacking device is standard on the punching machine. When equipped with an automatic stacking system, the down stacking device can assist the product to pass through the accumulation frame smoothly and prevent the product from piling up in the accumulation frame.

5.9 冲切站配备下接料装置，接料升降动力由伺服电机驱动；接料完成后，由另一台伺服驱动推料板将叠好的产品推出至外部输送带上，可在此对接到后段包装的专用输送机；

The punching and cutting station is equipped with a lower receiving device, and

the receiving and lifting power is driven by servo motor; After receiving the material, another servo- driven pusher pushes the stacked out onto the external conveyor belt, where it can be docked to a special conveyor for packaging in the back section.

5.10所有伺服电机都是总线通讯控制，可实现多个伺服电机的联动控制；冲孔机与冲切机都是有独立的控制系统及操作触摸屏。

All servo motors are bus communication control, which can realize the linkage

control of multiple servo motors; Punching machine and cutting machine have

independent control system and touch screen operation.

5.11 可选配自动堆叠系统，自动输送到包装机，实现堆叠与包装连线。

An automatic stacking system is available as an option to automatically transport the products to the packaging machine, thus achieving stacking and packaging connection.

冲孔/裁切机细节图

Details of punching machine and cutting machine

6.润滑系统Lubrication system

6.1 台润滑系统采用全自动润滑装置，注油频率在人机界面上设定。

The mold lubrication system adopts a fully automatic lubrication device, and the oil injection frequency is set on the touch screen.

7. 气动元件Pneumatic element

7.1 气动元件中成型阀采用美国MAC，真空阀采用日本SMC大流量电控阀，其余气动元件均采用台湾亚德客品牌；

Among the pneumatic components, the forming valve adopt MAC Brand and vacuum valve adopt SMC brand high-flow electronic control valve, and the rest of the pneumatic components are adopt the Taiwan AirTAC brand.     

8. 控制系统 （成型机、冲孔机、冲切机是独立的控制系统）

Control system (forming machine, punching machine, punching machine is an independent control system)

8.1整机控制系统人机界面为可推拉的滑轨式安装，以方便操作；

The touch screen of the whole machine control system is sliding rail installation that can be pushed and pulled to facilitate operation. 

8.2 控制系统采用日本基恩士总线型运动控制器，对各个伺服电机进行全闭环的控制；

The control system uses Japan Keyence bus-type motion controller to perform full closed-loop control of each servo motor..

8.3配备15寸昆仑通态人机界面 

Equipped with 15 - inch KunlunTongtai MCGS HMI；

8.4 开关、按钮、断路器、接触器及中间继电器等低压电器均采用法国施耐德品牌

Switches, buttons, circuit breakers, contactors, intermediate relays and other low-voltage electrical appliances are all from the French Schneider brand.

8.5 接近开关及传感器采用台湾阳明品牌

The proximity switch and sensor adopt the Taiwan FOTEK；

8.6 温控系统采用汇川温控器，继电器采用台湾阳明SSR固态继电器

The temperature control system adopts INOVANCE thermostat, and the relay adopts Taiwan FOTEK SSR solid state relay；

8.7 控制柜置于设备的外部，具有更方便的维护型，控制柜配备了空调恒温恒湿系统。

The control cabinet is placed outside the equipment and has a more convenient maintenance type. The control cabinet is equipped with an air conditioning

constant temperature and humidity system

电炉排布图 Electric furnace arrangement diagram

设备布局图Equipment layout

FOB China.

- Delivery time: The Seller will hand over the goods to the buyer after 150 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment

- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install

Set up :

- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.

Acceptance :

l Equipment that is considered valid must meet the following requirements:

l ü Specifications and functions of the machine match the content of this contract.

l ü Electrical, mechanical and control systems run smoothly.

l ü Run out sample products as required.

l ü Must have a certificate of quality of the place of production and documents attached to the machine.

ARTICLE 2: PAYMENT METHOD

v The buyer makes payment to the seller in 02 times by transfer to the seller's account.

v v First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.

v v 2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.

ARTICLE 3: WARRANTY

Warranty period: within 12 months from the acceptance date of the equipment.

During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.

(If the device is faulty by the user or is affected by unintended issues such as

Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)

ARTICLE 4: BUYER'S LIABILITY

6.1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,

The buyer is responsible for dropping the item at the buyer's address to the correct location

6.2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.

6.3 The buyer pays the seller under Article 4 of this contract.

6.4 The expenses such as as airplane, visa, travel expenses,other expenses for foreign engineers in china will be paid by the Seller.

6.5 The Other expenses such as pick up and see off ,dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 200USD each day .

ARTICLE 5: SELLER'S LIABILITY

7.1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.

7.2 Vendors undertake:

Asian. Ensure time and progress of equipment handover

B. Assurance of quality and content in accordance with agreement requirements.

C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.