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OG-SJ150/28 PS co-extruded profile (610mm-W) extrusion line
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OG-SJ150/28 PS co-extruded profile (610mm-W) extrusion line
一、生产线所需条件及相关要求：Required conditions and relevant requirements of the production line:
1.1 原料及产量:Raw materials and output:
原料Raw materials | PS颗粒料 PS particles |
最大产能Maximum capacity | 150--200 kg/h 配方不同产量有浮动Different formula for different output |
1.2工作条件 （由用户提供）Operating conditions (provided by the user)
安装尺寸 (M)Installation dimension (M) | 22(长)×3.0(宽) × 2.8(高) （单条生产线）22 (long) × 3.0(wide) × 2.8 (high) (single production line) |
温度/湿度Temperature/humidity | ≤40℃, ≤95% |
电源Power Supply | AC 3P, 380V, 50 Hz |
控制线/电缆:Control wire/cable: | 客户负责从电源到生产线控制柜；从控制柜到每台机器。The customer is responsible for the power supply to the production line control cabinet; From the control cabinet to each machine. |
冷却水软管/管Cooling water hose/pipe | 水供应水池到机器、客户计算生产线的数量及需水量The quantity and water demand of the production line from the water supply pool to the machine are calculated by the customer |
润滑油Lubricating oil | L-CKC220/320中负荷工业齿轮油(一大桶)L-CKC220/320 medium load industrial gear oil (one large barrel) |
生产线中心高Center height of production line | 1000mm |
1.3能源消耗Energy consumption
总装机功率Total installed power | ≈165KW |
冷却水cooling water | ≤20℃, ≥0.3Mpa, ～25-35 M3/hr |
压缩空气compressed air | 0.3m3/min, 0.4Mpa-0.8Mpa |
2、设备参数及相关性能：Equipment parameters and relevant performance:
A1、OG-SJ150/28挤出机： OG-SJ150/28 extruder 1台1Set
项目名称Name | 技术参数technical parameter | |
挤 出 机Extruder | 设计挤出量：Design extrusion amount | 150-200（KG/H）配方不同产量有浮动Different formulations lead to different production capacities |
外型尺寸：Overall dimensions: | 4.4×1.6×2.2（m）(长L×宽W×高H) | |
整机重量：Weight: | ≈3500（kg） | |
电动机厂家：Motor manufacturer: | 国产名牌电机Domestic famous brand motor | |
控制方式：Control mode: | 按钮Button | |
有否压力显示：Pressure display | 无None | |
机头与模头法兰盘置方式：Flange mounting mode of machine head and die head: | 法兰方式，螺栓连接Flange type, bolted connection | |
螺 杆Screw | 直径：Diameter: | 150（mm）材质：38CrMoAlA，氮化处理，硬度：HV＞910，氮化层深度：0.4-0.7mm,脆性:2级 150 (mm) material: 38CrMoAlA, nitriding treatment, hardness: HV ＞ 910, nitriding layer depth: 0.4-0.7mm, brittleness: Grade 2 |
数量：Number | 1（根） Single screw | |
转速：Speed: | 1---60（r/min） | |
料 筒Hopper | 加热方式：Heating mode: | 铸铝加热圈Cast aluminum heating ring |
加热段数Number of heating sections | 6（段） 6（area） | |
加热功率Heating power | 28（kw） | |
温度控制范围Temperature control range | 50-300（℃） | |
冷却段数Number of cooling sections | 6（段） 6（area） | |
风机功率Fan power | 0.37KW*6 PCS | |
冷却介质Cooling medium | 风冷Air | |
料筒材质Hopper material | 38CrMoAlA，氮化处理，硬度：HV850-950，氮化层深度：0.4-0.7mm,脆性:不大于2级38CrMoAlA, nitriding treatment, hardness: HV850-950, nitriding layer depth: 0.4-0.7mm, brittleness: no more than grade 2 | |
传 动 减 速 系 统Transmission and reduction system | 主驱动电机功率Main drive motor power | 75(kw) |
主驱动电机工作方式Working mode of main drive motor | 交流电机，皮带轮连接AC motor, pulley connection | |
挤出机减速机Extruder reducer | 国产Domestic | |
主驱动电动机调试方式Main drive motor commissioning mode | 交流变频调速AC variable frequency speed regulation | |
调速方式Speed regulation mode | 矢量型变频调速Vector variable frequency speed regulation | |
电 气 系 统electrical system | 电源空气开关Power air switch | 法国施耐德电器Schneider, France |
所有微型断路器All MCB | 法国施耐德电器Schneider, France | |
接触器Contactor | 法国施耐德电器Schneider, France | |
变频调速器Variable frequency speed governor | SINEE | |
| ||
A2、SJ65/28共挤机： SJ65/28 Co extrusion machine 1台 1Set
项目名称Name | 技术参数technical parameter | |
挤 出 机Extruder | 设计挤出量：Design extrusion amount | 40-60（KG/H）配方不同产量有浮动Different formulations lead to different production capacities |
外型尺寸：Overall dimensions: | 2.5×1.6×2.2（m）(长L×宽W×高H) | |
整机重量：Weight: | ≈2000（kg） | |
电动机厂家：Motor manufacturer: | 国产名牌电机Domestic famous brand motor | |
控制方式：Control mode: | 按钮Button | |
有否压力显示：Pressure display | 无None | |
机头与模头法兰盘置方式：Flange mounting mode of machine head and die head: | 法兰方式，螺栓连接Flange type, bolted connection | |
螺 杆Screw | 直径：Diameter: | 60（mm）材质：38CrMoAlA，氮化处理，硬度：HV＞910，氮化层深度：0.4-0.7mm,脆性:2级 60(mm) material: 38CrMoAlA, nitriding treatment, hardness: HV ＞ 910, nitriding layer depth: 0.4-0.7mm, brittleness: Grade 2 |
数量：Number | 1（根） Single screw | |
转速：Speed: | 1---60（r/min） | |
料 筒Hopper | 加热方式：Heating mode: | 铸铝加热圈Cast aluminum heating ring |
加热段数Number of heating sections | 4（段） 4（area） | |
加热功率Heating power | 15（kw） | |
温度控制范围Temperature control range | 50-300（℃） | |
冷却段数Number of cooling sections | 4（段） 4（area） | |
风机功率Fan power | 0.25KW*4 PCS | |
冷却介质Cooling medium | 风冷Air | |
料筒材质Hopper material | 38CrMoAlA，氮化处理，硬度：HV850-950，氮化层深度：0.4-0.7mm,脆性:不大于2级38CrMoAlA, nitriding treatment, hardness: HV850-950, nitriding layer depth: 0.4-0.7mm, brittleness: no more than grade 2 | |
传 动 减 速 系 统Transmission and reduction system | 主驱动电机功率Main drive motor power | 22（kw) |
主驱动电机工作方式Working mode of main drive motor | 交流电机，皮带轮连接AC motor, pulley connection | |
挤出机减速机Extruder reducer | 国产Domestic | |
主驱动电动机调试方式Main drive motor commissioning mode | 交流变频调速AC variable frequency speed regulation | |
调速方式Speed regulation mode | 矢量型变频调速Vector variable frequency speed regulation | |
电 气 系 统electrical system | 电源空气开关Power air switch | 法国施耐德电器Schneider, France |
所有微型断路器All MCB | 法国施耐德电器Schneider, France | |
接触器Contactor | 法国施耐德电器Schneider, France | |
变频调速器Variable frequency speed governor | SINEE | |
| ||
A3、真空冷却定型台Vacuum cooling tank 1台 1set
主要参数：Main parameters: | |
箱体长宽：Box length and width: | 9000*700（mm） |
水箱材料：Water tank material: | 不锈钢 stainless steel |
水嘴/快速接头数量：Number of water nozzles/quick connectors: | 30个 |
中心高度：Center height: | 1000（mm) |
上下调节高度：Height adjustment up and down: | 50（mm） |
左右调节距离：Left and right adjustment distance: | 50（mm） |
前后移动距离：Forward and backward movement distance: | 800（mm） |
真空泵功率及品牌：Vacuum pump power and brand: | 4（kw）×1 （玉龙集团）YU LONG |
水泵功率及品牌：Pump power and brand: | 3（kw）×1（玉龙集团）YU LONG |
前后移动电机：Moving motor forward and backward: | 0.75（KW） 摆线针轮减速机驱动0.75 (KW) cycloidal pinwheel reducer drive |
| |
A4、胶块牵引机 Rubber block traction machine 1台1set
主要参数Main parameter | |
履带数量：Number of tracks: | 2条 2 PSC |
中心高度：Center height: | 1000（mm) |
牵引最大宽度：Maximum traction width: | 650（mm) |
牵引总长度：Total traction length: | 2000(mm) |
牵引有效长度：Effective length of traction: | 1500(mm) |
牵引胶块：Traction rubber block: | 特质牛津胶块Special oxford rubber block |
牵引电机功率：Traction motor power: | 2.2KW |
牵引速度：Traction speed: | 0.2----3m/min （视产品情况定）Depending on the product |
牵引变频调速：Traction frequency conversion speed regulation: | SINEE变频器3KWFrequency converter 3KW |
| |
A5、切割机 cutting machine 1台1set
主要参数Main parameter | |
长X宽：Length X width: | 1250（mm)*1100（mm) |
最大切割宽度：Maximum cutting width: | 650（mm） |
电机功率：Motor power: | 1.5KW*1 |
切割控制方式：Cutting control mode: | PLC微电脑文本控制PLC microcomputer text control |
采用进口专业切割片，耐用及切口光滑平整，配木工专用吸尘器Imported tungsten steel professional blade, durable and smooth cut，Professional vacuum cleaner for woodworking | |
| |
A6、翻料架： Stacking Rack 1台1set
主要参数Main parameter | |
堆放架结构：Stacking rack structure: | 自动堆叠式Auto Stacking |
堆放架长度：Stacking rack length: | 3000（mm） |
翻料板材质：Material of turnover plate: | 不锈钢stainless steel |
气动卸料，有效保证产品不易受损Pneumatic unloading, effectively ensuring that the product is not easily damaged | |
| |
A7、随机配件：
序号NO. | 名称Name | 数量Amount |
1 | 热电偶Thermocouple | 2pcs |
2 | 按钮Button | 2pcs |
3 | 接触器Contactor | 2pcs |
4 | 工具箱tool | 1set |
FOB China.
- Delivery time: The Seller will hand over the goods to the buyer after 45 business days, excluding Saturdays, Sundays and public holidays (1-5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment,from the day confirm the sample draw(if have)
- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install
Set up :
- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.
Acceptance :
l Equipment that is considered valid must meet the following requirements:
l ü Specifications and functions of the machine match the content of this contract.
l ü Electrical, mechanical and control systems run smoothly.
l ü Run out sample products as required.
l ü Must have a certificate of quality of the place of production and documents attached to the machine.
ARTICLE 2: PAYMENT METHOD
v The buyer makes payment to the seller in 02 times by transfer to the seller's account.
v v First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.
v v 2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer (IF YES). The seller will send a notice of delivery to the buyer.
ARTICLE 3: WARRANTY
Warranty period: within 12 months from the acceptance date of the equipment.
During the warranty period, if the equipment is defective by the manufacturer of the Seller, the Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.
(If the device is faulty by the user or is affected by unintended issues such as
Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)
ARTICLE 4: BUYER'S LIABILITY
1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 220V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three-phase electric switches, electric lines, steam-lines, gas lines, gas valves, pipes, elbows,
The buyer is responsible for dropping the item at the buyer's address to the correct location
2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.
3 The buyer pays the seller under Article 4 of this contract.
4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.
5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 100USD each day .
ARTICLE 5: SELLER'S LIABILITY
1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.
2 Vendors undertake:
Asian. Ensure time and progress of equipment handover
B. Assurance of quality and content in accordance with agreement requirements.
C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine.
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Tel: 0086-18816899059, 15018408881
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