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OG-SJZ65/132 PVC three-layer co-extrusion pipe(θ 34—θ 160mm) production line

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OG-SJZ65/132 PVC三层共挤管材(θ34-θ160mm)生产线

OG-SJZ65/132 PVC three-layer co-extrusion pipe(θ 34—θ 160mm) production line

 

        

A1、OG-SJZ65/132 PVC管材挤出机:   OG-SJZ65/132 PVC pipe extruder                             1台


项目名称Name

技术参数Technical parameter

挤

出

机

Extruder

设计挤出量:Design extrusion amount:

250---280KG/H(原料和产品管径不同产量有浮动)250 --- 280KG/H (the output of raw materials and products varies with pipe diameters)

外型尺寸:Overall dimensions:

4.5×1.6×2.2(mm)(长×宽×高)

整机重量:Weight:

约4500(kg)

电动机厂家:Motor manufacturer:

国产名牌交流电机Domestic famous brand AC motor 

控制方式:Control mode:

按钮式Push-button

有否压力显示:Whether there is pressure display:

无None

机头与模头法兰盘置方式:Flange mounting mode of machine head and die head:

法兰方式,螺栓连接Flange type, bolted connection

真空泵功率Vacuum pump power

2.2KW (宁波方力集团)2.2KW (Ningbo Fangli Group)

螺

杆

Screw

直径:Diameter:

65/132(mm)材质:38CrMoAlA,氮化处理,硬度:HV>910,氮化层深度:0.4-0.7mm,脆性:2级5/132 (mm) material: 38CrMoAlA, nitriding treatment, hardness: HV > 910, nitriding layer depth: 0.4-0.7mm, brittleness: Grade 2

数量:number:

2(根) 锥双(中塑管材专用螺杆)2 (pieces) cone double (Zhongsu special screw for pipe)

转速:Speed:

1-38(r/min)

料

筒Hopper

加热方式:Heating mode:

铸铝加热圈Cast aluminum heating ring

加热段数Number of heating sections

4(段)4 area

加热功率Heating power

28(kw)

温度控制范围Temperature control range

50-300(℃)

冷却段数Number of cooling sections

4(段)4 area

风机功率Fan power

0.25KW*2只,0.37(KW)*1只

冷却介质Cooling medium

风冷 air cooling

料筒材质Hopper material

38CrMoAlA,氮化处理,硬度:HV850-950,氮化层深度:0.4-0.7mm,脆性:不大于2级38CrMoAlA, nitriding treatment, hardness: HV850-950, nitriding layer depth: 0.4-0.7mm, brittleness: no more than grade 2

传

动

减

速

系

统

Transmission and reduction system

主驱动电机功率Main drive motor power

37(kw) 

主驱动电机工作方式Working mode of main drive motor

交流电机,弹性联轴器连接AC motor, flexible coupling connection

挤出机减速机Extruder reducer

国内三大厂Three major domestic factories

主驱动电动机调试方式Main drive motor commissioning mode

交流变频调速AC variable frequency speed regulation

喂

料

系

统

Feeding system

喂料电机功率Feeding motor power

0.75KW

喂料方式Feeding mode

双螺杆喂料,喂量大,稳定Twin screw feeding, large feeding amount, stable

料斗材质Hopper material

优质不锈钢High quality stainless steel

调速方式Speed regulation mode

矢量型变频调速Vector variable frequency speed regulation

电

气

系

统

electrical system

电源空气开关Power air switch

法国施耐德电器Schneider Electric

所有微型断路器All MCBs

法国施耐德电器Schneider Electric

接触器Contactor

法国施耐德电器Schneider Electric

变频调速器Variable frequency speed governor

SINEE  

OG-SJZ65/132双螺杆挤出主机OG-SJZ65/132 twin screw extruder

 

 

A2、SJZ51/105PVC管材挤出机:SJZ51/105 PVC pipe extruder:


项目名称Name

技术参数Technical parameter

挤

出

机Extruder

设计挤出量:Design extrusion amount:

120-150(KG/H)配方不同产量有浮动120-150 (KG/H) Different formula for different output

外型尺寸:Overall dimensions:

3.8×1.6×2.2(m)(长×宽×高)

整机重量:Total Weight:

约2500(kg)

电动机厂家:Motor manufacturer:

国产交流电机Domestic AC motor

控制方式:Control mode:

按钮Button

有否压力显示:Whether there is pressure display:

无None

机头与模头法兰盘置方式:Flange mounting mode of machine head and die head:

法兰方式,螺栓连接Flange type, bolted connection

真空泵功率Vacuum pump power

1.5KW (方力集团)1.5KW (Fangli Group)

螺

杆

Screw

直径:Diameter

51/105(mm)材质:38CrMoAlA,氮化处理,硬度:HV>910,氮化层深度:0.4-0.7mm,脆性:2级51/105 (mm) Material: 38CrMoAlA, nitriding treatment, hardness: HV > 910, nitriding layer depth: 0.4-0.7mm, brittleness: Grade 2

数量:Amount

2(根) 锥双  (中塑管材专用螺杆)2 (pieces) cone double (Zhongsu special screw for pipe)

转速:Speed:

1---38(r/min)

料

筒Hopper

加热方式:Heating mode:

铸铝加热圈Cast aluminum heating ring

加热功率Heating power

 

12(kw)

温度控制范围Temperature control range

50-300(℃)

冷却介质Cooling medium

风冷Air cooling

料筒材质Hopper material

38CrMoAlA,氮化处理,硬度:HV850-950,氮化层深度:0.4-0.7mm,脆性:不大于2级38CrMoAlA, nitriding treatment, hardness: HV850-950, nitriding layer depth: 0.4-0.7mm, brittleness: no more than grade 2

传

动

减

速

系

统

Transmission and reduction system

主驱动电机功率Main drive motor power

18.5(kw) 

主驱动电机工作方式Working mode of main drive motor

交流电机,弹性联轴器连接AC motor, flexible coupling connection

挤出机减速机Extruder reducer

国内三大厂Three major domestic factories

主驱动电动机调试方式Main drive motor commissioning mode

交流变频调速AC variable frequency speed regulation

喂

料

系

统Feeding system

喂料电机功率Feeding motor power

0.75KW

喂料方式Feeding mode

螺杆喂料,量大,稳定Screw feeding, large and stable

料斗材质Hopper material

优质不锈钢High quality stainless steel

调速方式Speed regulation mode

矢量型变频调速Vector variable frequency speed regulation

电

气

系

统Electrical system

电源空气开关Power air switch

法国施耐德电器Schneider Electric

微型断路器MCB

法国施耐德电器Schneider Electric

接触器Contactor

法国施耐德电器Schneider Electric

变频调速器Variable frequency speed governor

SINEE  

 

SJZ51/105双螺杆挤出主机SJZ51/105 twin-screw extruder

 

A3、Ф34--60/Ф90---160PVC共挤管材模具:   Ф 34--60/ Ф 90 - 160PVC coextrusion pipe mold:                     

管材范围:Pipe range:

Φ34---160(mm)

管材规格:Pipe specification:

Φ34--60/90---160壁厚以客户原件为准  Φ 34 -- 60/90 -- - 160 wall thickness subject to customer's original

模具方式:Mold mode:

Ф34--60模具一套Ф90---160模具一套

Ф 34-60 One set of mould Ф A set of 90 --- 160 moulds

模体材料:Mold material:

优质合金钢High quality alloy steel

芯模、口模:Core mold and mouth mold

氮化抛光处理、物料接触部分电镀铬处理Nitriding polishing treatment, chrome plating treatment of material contact parts

加热控制区:Heating control area:

4(区)

加热功率:Heating power:

20(KW)

定径套材质:Material of calibrating sleeve:

铜材料Copper material

芯模:Core mold:

按规格配置,每个规格一只  Configure according to specifications, one Cr40 per specification

口模:Mouth mold:

按规格配置,每个规格一只Configure according to specifications, one for each specification

定径套数量:Number of calibrating sleeves:

按规格配置,每个规格一只  Configure according to specifications, one for each specification

配套器件:Supporting devices:

口模加热圈一套One set of die heating ring

 

PVC管材模具PVC pipe mold

 

A4、6M-160型真空定径箱  6M-160 vacuum sizing tank                              1台1set

1、主要参数:Main parameters:

定径范围:Calibrating range:

Φ34-160(mm)

箱体材质:Box material:

304不锈钢 总长6M 

304 stainless steel, total length 6M

上下调节高度:Height adjustment up and down:

50(mm)

左右调节距离:Left and right adjustment distance:

50(mm)

前后移动距离:Forward and backward movement distance:

1000(mm)

真空泵功率及品牌:Vacuum pump power and brand:

4(kw)×1  (宁波方力集团Ningbo Fangli)

水泵功率及品牌:Pump power and brand:

4(kw)×1 (台湾源立泵业Taiwan Yuanli)

冷却方式:Cooling mode:

ABS喷头雾化喷淋ABS spray nozzle atomization spray

喷淋管路:Spray pipeline:

4条 4pcs

箱体壁厚:Box wall thickness:

3(mm)

电气系统:Electrical system:

施耐德低压断路器Schneider low-voltage circuit breaker

水位调节方式:Water level regulation mode:

温度控制或液位器Temperature control or level gauge

排水方式:Drainage method:

温度和手动控制Temperature and manual control

前后移动电机:Moving motor forward and backward:

0.75KW 摆线针轮减速机驱动0.75KW cycloidal pinwheel reducer drive

 

6M喷淋冷却真空箱6M spray cooling vacuum tank

 

A5、QYJ160型三爪牵引机-3M      QYJ160 Three jaw Tractor-3M                        1台1set

履带数量:Number of tracks:

三爪Three claws

履带宽度:Track width:

60*25*25(mm)

牵引管材规格:Traction pipe specification:

Φ34-160(mm)

最大牵引力:Maximum traction:

20000(N)

牵引速度:Traction speed:

0.6-10(m/min)

电机功率:Motor power:

3.7(kw)

变频器品牌:Inverter brand:

SINEE

有效牵引长度:Effective traction length:

1600(mm)

牵引机编码:Tractor code:

编码计长Length of coding

 

3M三爪牵引机3M three jaw tractor

 

A6、CGJ-160型环形切割机  CGJ-160 planetary cutting machine                     1台1set

切割管材范围:Range of pipe cutting:

Φ34---160(mm)

电机功率:Motor power:

3.0(kw)

电气系统:Electrical system:

施耐德低压断路器Schneider low-voltage circuit breaker

锯片直径:Saw blade diameter:

160(mm)

旋转电机功率:Rotating motor power:

3.0KW

切割同步电机:Cutting synchronous motor:

1.1KW

切割控制方式:Cutting control mode:

PLC文本控制   切割及倒角可同步完成PLC text control cutting and chamfering can be completed synchronously

夹紧方式:Clamping method:

V型夹具+气动夹紧V-clamp+pneumatic clamp

 

160型环形切割机160 planetary cutting machine  

 

A7、DF160堆放架6M:DF160 stacker 6M                                         1台1set

堆放架结构:Stacker structure:

料架式Rack type

堆放架长度:Stacker length:

6000(mm)

翻料板材质Material of turnover plate

不锈钢Stainless steel

 

A8、 KKJ160型扩口机    KKJ160 Belling  Machine                                1台1set

电器系统Electrical system

可编控制器FX2N-60MR三菱(文本显示)Programmable controller FX2N-60MR Mitsubishi (text display)

其它电器Other electrical appliances

施耐得Schneider

气缸系统Cylinder system

亚得克

液压系统/电磁阀/液压泵Hydraulic system/solenoid valve/hydraulic pump

台湾油顺Taiwan Youshun

油缸Cylinder

浙江三奥Zhejiang Sanao

加热方式Heating mode

加热管加热Heating pipe heating

冷却方式Cooling mode

风冷Air-cooled

夹紧方式Clamping system

液压铝合金夹紧套夹紧(整套夹紧块)Hydraulic aluminum alloy clamping sleeve clamping (complete set of clamping blocks)

成型方式Forming method

模具内涨式扩口长度由光电开关控制(能保持扩口长度统一)The expanding flaring length in the mold is controlled by the photoelectric switch (it can keep the flaring length uniform)

液压全自动脱模Hydraulic fully automatic demoulding

全自动整体升降Full automatic integral lifting

整机功率Total power

18KW

KKJ160型扩口机KKJ160 Belling Machine  

 

 

A9、随机配件:Accessories:

序号NO.

名称Name

数量Amount

1

电位器Potentiometer

2个2pieces

2

热电偶Thermocouple

2个2pieces

3

按钮Button

2个2pieces

4

接触器Contactor

2个2pieces

6

工具Tool

1套1set

7

真空箱密封条Sealing strip of vacuum box

2米2m

8

真空箱硅胶皮Vacuum box silicone rubber

1平米1 square meter

9

喷淋头Sprinkler head

5个5pieces

10

牵引机橡胶块Tractor rubber block

2个2pieces

11

切割机锯片Saw blade of cutting machine

1个1piece




 



OG-SJZ65/132 PVC three-layer co-extrusion pipe(θ 34—θ 160mm) production line
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GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

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Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

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