MR ALADDIN : 18816899059@163.com
MR AU: auvuchi@163.com
0086-18816899059
0086-15018408881
PP Sheet Extrusion Line
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Product Detail
PP Sheet Extrusion Line
1. 使用条件： Usage condition: | 415V/3P/50Hz 三相五线制 415V/3P/50Hz Three-phase five-wire system |
2. 冷却水： Cooling water: | 水压力Water pressure:2-4Kg/cm2 G, 用水量Water consumption: 10 ℃-12℃,30m3/h or 20 ℃-30℃,30m3/h |
3. 压缩空气： Air pressure: | 压力0.6-0.8Mpa，耗气量1.5m3/h Pressure0.6-0.8Mpa, Air consumption1.5m3/h |
4. 生产原料： Raw material | PP/PS原料及破碎料 PP /PS virgin and crushed material |
5. 制品规格： Finished sheet specification: | L=850mm， PP:δ=0.3-2mm， |
6. 最大挤出产量： Max Output capacity: |
PP：900-1000Kg/h @ 1mm |
一、 机组组成Machine composition:
名 称 Name | 数量 Quantity | 备注 Remark |
1. OG-GWP95/40同向平行双螺杆挤出机超高扭 OG-GWP95/40 parallel twin-screw extruder | 1台 1 unit | |
2. 液压换网器（双柱式） Hydraulic screen changer (Double column) | 1台 1 unit | |
3. 熔体泵 Melt pump | 1台 1 unit | |
4. 静态混合器 Static mixer | 1台 1 unit | |
5. 模具 T-die | 1台 1 unit | |
6. 三辊压光机 Three-roller calender | 1台 1 unit | |
7. 辊温控制系统 Roller temperature controller | 1套 1 set | |
8. 冷却托架、切边装置、废边收卷机、 Cooling bracket、Edge trimming unit、Edge recycle winder
| 1套 1 set | |
9. 边料破碎机 Edge crusher | 1套 1 set | |
10. 牵引机 Haul-off unit | 1套 1 set | |
11. 静电消除器 Static electricity eliminator | 1套 1 set | |
12. 双工位收卷机 Two working position winder | 1套 1 set | |
13. 全套电气控制系统 Complete electrical control system | 1套 1 set | |
14. 辅助设备 Auxiliary equipment | 1套 1 set |
二、 设备配置Technical specification：
1. OG-GWP95/40同向平行双螺杆挤出机超高扭
OG-GWP95/40 parallel twin-screw extruder（Mainly recycled materials）
螺杆Screw | |
螺杆外径 Screw outside diameter | Ф93mm |
螺杆内径 Screw inside diameter | Ф61mm |
螺杆槽深 Screw groove depth | 16mm |
螺杆内外径比 Do/Di Inside and outside diameter ratio of screw Do/Di | 1.55 |
双螺杆中心距 | 78mm |
螺杆与螺杆间隙 Gap between rollers | 1mm |
螺杆与机筒间隙 Gap between roller and barrel | 0.5mm |
长径比 L/D | 40：1 |
螺杆转速 Screw rotation speed | Max. 300rpm |
螺纹材质 Thread material | 氮化钢38CrMoAlA Nitride steel 38CrMoAlA |
热处理工艺 Heat treatment process | 氮化 Nitriding |
硬度 Hardness | HV900~1000 |
芯轴材料 Spindle material | WR15E |
芯轴调质硬度 Hardening of mandrel | HB300-350 |
连接方式 Connection mode | 渐开线花键联接 Involute spline connection |
扭矩等级T/A3 | 11N.m/cm3 |
喂料系统Feeding system
喂料机 Feeder | 单螺杆喂料机 Single screw feeder |
数量 Quantity | 2套 2 sets |
螺杆种类 Screw type | 螺旋螺杆 Spiral screw |
螺杆直径 Screw diameter | 100mm |
料斗 Hopper | 200L，双料斗，不锈钢料斗 200L, double hopper, stainless steel hopper |
喂料电机 Feed motor | AC 3KW |
减速机速比 Gearbox speed ratio | i=17 |
喂料产量 Feed yield | 130-1200kg/h |
机筒Barrel
机筒内径 Barrel inside diameter | Φ94mm |
材质 Material | 氮化钢38CrMoAlA Nitride steel 38CrMoAlA |
硬度 Hardness | HV950~1050 |
筒体长径比 L/D | L/D= 4或6 |
筒体加热器 Heating machine | 前两区铸铜，其余铸铝 Cast copper for first 2 zones, cast aluminum heater for other zones |
主机加热总功率 Total heating power | 85KW |
水循环冷却系统Water circulation cooling system
冷却介质 Cooling medium | 工业软水 Industrial softening water |
水泵 Water pump | 1.5KW |
热交换器 Heat exchanger | 6m2 |
电磁阀 Solenoid valve | 载硕 Zaishuo |
水箱容积 Tank volume | 350L |
水箱材质 Water tank material | SUS304 |
驱动Drive
主电机 Main motor | 欧瑞京或万高 OMEC or WEG |
电机冷却 Motor cooling | 轴向安装内部风扇 Axial installation of internal fan |
防护等级 Class of protection | IP54 |
功率 Motor power | 315KW |
转速 Motor rotation speed | 1480rpm |
变频器 Inverter | 汇川 Inovance |
减速箱 Gearbox | 超高扭，硬齿面结构，硬度：HRC58-62 High torsion, hard tooth surface structure, hardness: HRC58-62 |
磨齿精度 Gear grinding accuracy | 6级 Lv. 6 |
径向轴承 Radial bearing | 20CrMnTi& 40CrNiMoA |
速比 Speed ratio | i=5 |
输出扭矩/单轴 Output torque/single shaft | 2 X 5520N.m |
润滑油注入量 Oil injection rate | 120L |
润滑油种类 Lubricating oil type | 中负荷齿轮油 220＃ Medium load gear oil 220 # |
油泵电机 Oil pump motor | 1.1KW |
热交换器 Heat exchanger | 4.8m2 |
真空排气机组Vacuum exhaust unit
排气口 Exhaust port | 真空排气口，配独立调节阀 Vacuum exhaust port with independent regulating valve |
15kw |
其他Other
色母喂料机 Color masterbatch feeder | 2台 2 units |
1. 液压换网器Hydraulic screen changer 1 unit
换网器 Screen changer | GWELL |
过滤孔规格 Filter hole specification | 150双柱式0（双工位） 150 double column full (double station) |
驱动 Drive | 液压驱动，手动控制 Hydraulic drive, Manual control |
加热 Heating | 不锈钢加热棒 Stainless steel heating rod |
液压装置 Hydraulic equipment | 配液压站（最高压力16Mpa） Equipped with Hydraulic station (highest pressure16Mpa) |
2. 熔体泵Melt pump 1unit
熔体泵品牌 Melt pump brand | 瑞士马格/美国诺信 Swiss Maag /American Nord |
规格 Type | 90-371CC 90-371CC |
泵传动连接 Pump drive connection | 万向轴连接器 Universal Shaft Connector |
驱动 Drive | 德国诺德 German Nord |
电机功率 Motor power | 15K |
变频器 Inverter | ABB
|
压力传感器 Pressure transducer
| 泵前压力传感器为采用意大利杰夫伦，网前、泵后为朝晖/齐亚思压力传感器 Before pump Pressure transducer with Italian Gefran, before screen and after pump with Zhaohui/Ziasiot |
3. 静态混合器Static mixer 1unit
品牌 brand | KINGWELL CHAMPION |
4. 模具T-die 1 unit
模具品牌 T-die brand | 精诚 JC-times |
模具材质 T-die material | 优质模具钢 High quality steel for T-die |
模具结构 T-die structure | T型机头，衣架式流道 T-type, Clothes hanger type flow channel |
模唇形式 Die lip form | 推拉模唇 Sliding die lip |
工艺 Technology design
| 整体调质，流面镀硬铬抛光，抛光后铬层厚度在0.03-0.05mm Overall quenching, channel surface with hard chrome plated polishing treatment, layer thickness of 0.03-0.05mm |
制品规格 Product specification | L=850mm,δ=0.3-2mm， |
5. 三辊压光机Three-roller calender
1#辊筒规格 1#Roller type | Ф400×1100mm |
2#、3#辊筒规格 2#、3# Roller type | Ф700×1100mm |
辊筒基材 Roller material | 辊筒专用合金钢 Alloy steel |
辊面光洁度 Surface finish | Ra≤0.025μm（镜面处理） Ra≤0.025μm（Mirror surface processing） |
辊面硬度 Surface hardness | HRC58-62 |
镀铬厚度 Chromium coated layer thickness | ≥0.08mm |
传动方式 Transmission type | 独立传动 Separate drive |
电机 Motor | 伺服电机 Servo control |
电机品牌 Motor brand | 德国诺德Nord German Nord |
减速箱 Gearbox | 德国诺德Nord German Nord |
传动功率 Motor power | 5.5kw |
控制器 Controller | 汇川伺服控制 Inovance Servo control |
辊筒间隙调整方式 The methods of gap adjustable between rollers | 液压开合，手动蜗轮蜗杆微调，带自锁功能，有安全急停开关，同步控制系统。 Hydraulic opening and closing, manual worm gear fine-tuning, with self-locking function, safety emergency stop switch, synchronous control system. |
三辊墙板 Side panel for three rollers
| 整体实心钢板 One block of solid steel |
三辊轴承 Bearings for three rollers | 日本NSK Japanese NSK |
直线导轨 Linear guide | 上银/鼎泰祥 Hiwin/DTX |
三辊形式 Calender type | J型，1#、2#辊筒为水平结构， J type，1#、2# the roller is of horizontal structure |
旋转接头 Rotational joint | GWELL/昌盛/闵旋 GWELL/Chang Sheng/Minxuan |
进出水方式 Water in and out method | 单边进出 Unilateral |
安全措施 Safety action | 配拉线开关，急停开关 Equipped with pull switch, emergency stop |
辅助冷却辊 Auxiliary cooling roll | |
辊筒规格 Roller type | Ф210×1100mm |
数量 number | 3set |
6. 辊温控制系统Roller temperature controller
冷却介质 Cooling medium | 软化净水 Softened purified water |
温控范围 Temperature range | 室温到60℃ Room temperature to 60 ℃ |
温控精度 Temperature control precision | ≤±1℃ |
加热功率 Heating power | 3×12Kw |
Heat exchanger | 8m2 |
水泵 Water pump | 不锈钢多级泵 Stainless multi- pump |
功率 Power | 3Kw/7.5Kw/3Kw |
冷却阀 Cooling valve | 气动角座阀 Pneumatic valve |
控制方式 Control mode | 上、中、下 Top, middle, bottom |
附有自动超压、超温、缺水等报警功能 With pressure, temperature, water overload alarm function | |
7. 冷却托架、切边装置、废边收卷机Cooling bracketEdge trimming units、Edge recycle winding unit
托架长度 Bracket length | 6m |
冷却托辊 Rollers | 铝辊，表面氧化铝处理，抛光 Aluminum roller, surface alumina treatment, polishing |
托辊规格 Specification | Φ70×1100mm |
切边装置Edge trimming units | |
切边装置 Edge trimming unit
| 1套，2把切边刀 1 set, Edge trimming knives（2 sets） |
切边刀 Edge trimming | 圆盘滚切刀 Discs |
废边收卷机Edge recycle winding unit | |
废边收卷 Edge winding | 2套，左右各一套 2 sets, One unit each side |
收卷驱动 Winding device | 单独电机控制 Motor control |
8. 边料破碎机Edge crusher
边料破碎机 Edge crusher | 1台 1 unit
|
品牌 Brand | GWELL |
风送集料装置 Air conveying device | 1套 1 set |
9. 牵引机Haul-off unit
规格 Type | Ф200×1100mm |
材质 Material | 一钢一胶，丁腈胶辊 One roller is steel another is Rubber roller, Nitrile rubber roller |
电机 Motor | 变频电机 Inverter motor |
电机品牌 Brand | 德国诺德Nord American FALK/ German Nord / Guomao |
减速箱 Gearbox | 德国诺德Nord/国茂 German Nord |
传动功率 Drive power | 4.4kw |
控制器 Controller | 汇川伺服控制 Inovance Servo control |
速度同步 Speed synchronization | 速度与三辊同步也可独立 Speed can be synchronized with the three rollers also can be independent |
10. 静电消除器Static electricity eliminator
静电消除器 Static electricity eliminator | 正反面各一套 Double surface |
形式 Type | 离子棒式 Ion-stick |
11. 双工位收卷机Two position winder
结构形式 Structure type | 双工位龙门 Dual station gantry |
传动电机控制 Drive motor | 汇川伺服控制 Inovance Servo control |
自动计米（可设定） Length automatic (can be set) | 韩国奥托尼克斯AUTONICS South Korean Autonics |
计米器数量 Meter count | 1台 1 unit |
气涨轴规格 Air shaft specification | 内芯3英寸，2根 Inner core 3 inches, 2 pics |
最大收卷直径 Max. winding diameter | 1200mm |
12. 全套电气控制系统Complete electric control system
操作柜 Operation cabinet | 立柜 Vertical cabinet |
操作屏 Operation screen | 西门子触摸屏 Siemens Touch Screen |
PLC | Siemens S-1200 |
温控表 Temperature control table | 日本欧姆龙 Japanese Omron |
主变频器 Main inverter | 瑞典ABB Swiss ABB |
三辊机牵引控制 Three rollers haul off controller | 汇川伺服 Inovance Servo control |
继电器 Relay | 欧姆龙 Omron |
低压断路器 Breaker | 正泰 CHNT |
空气开关 Air switch | 正泰 CHNT |
按钮、开关指示灯 Buttons and indication lights | 施耐德 Schneider |
一、 配件Spare parts:
模具专用工具 1套
T-Die tool 1 set
挤出机机筒加热圈 1区
Extruder barrel heater 1 zone
挤出机流道加热圈 1付
Extruder flow channel heater 1 pair
挤出机热电偶 2支
Extruder thermal couple 2 units
接触器 2个
Contactor 2 units
继电器 2只
Contactor 2 units
模具加热棒 2根
T-Die heating rod 2 pics
换网器加热棒 2根
Screen changer heating rod 2 pics
1#辊筒 1 根
1#Roller 1 pic
2#辊筒 1 根
2#Roller 1 pic
FOB China.
- Delivery time: The Seller will hand over the goods to the buyer after 90 business days, excluding Saturdays, Sundays and public holidays ( 1- 5 days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment, from the day confirm the sample draw(if have)
- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install
Set up :
- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.
Acceptance :
1 . Equipment that is considered valid must meet the following requirements:
2 . Specifications and functions of the machine match the content of this contract.
3 . Electrical, mechanical and control systems run smoothly.
4 . Run out sample products as required.
5 . Must have a certificate of quality of the place of production and documents attached to the machine.
ARTICLE 2 : PAYMENT METHOD
The buyer makes payment to the seller in 02 times by transfer to the seller's account.
First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.
2nd time: The buyer pays the seller 70% of the contract value, immediately after the seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer ( IF YES) . The seller will send a notice of delivery to the buyer.
ARTICLE 3 : WARRANTY
Warranty period: within 12 months from the acceptance date of the equipment.
During the warranty period, if the equipment is defective by the manufacturer of the Seller, the
Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.
( If the device is faulty by the user or is affected by unintended issues such as
Unstable electrical lines, collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)
ARTICLE 4 : BUYER' S LIABILITY
1 Provide auxiliary systems and handover surface installation equipment. The auxiliary systems include: supply of supplies and preparation of 3 Phase 380V / 50Hz power supply systems for electrical appliances including switches, sockets, power wires, Electric three- phase electric switches, electric lines, steam- lines, gas lines, gas valves, pipes, elbows,
The buyer is responsible for dropping the item at the buyer's address to the correct location
2 The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.
3 The buyer pays the seller under Article 4 of this contract.
4 The expenses such as other expenses for foreign engineers in china will be paid by the Seller.
5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 150USD each day .
ARTICLE 5 : SELLER'S LIABILITY
1 Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.
2 Vendors undertake:
Asian. Ensure time and progress of equipment handover
B. Assurance of quality and content in accordance with agreement requirements.
C. Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine
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Contact us
GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD
Telephone: 020-38912384
Email :
Sales@champion-automation.com
Fax: 020-38912463
Tel: 0086-18816899059, 15018408881
Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China
