Interview
General information
Raw material & formulation | PVC resin, CaCO3 and additives. All the material should be mixed completely. CaCO3 is less than 20KGS when PVC resin is 100KGS |
Melt capacity | 600-1,000kg/h |
Line speed | 0.05~0.08m/min( according to the thickness and operation condition) |
Central height: | 1,350mm |
Raw material & formulation | PVC resin, CaCO3 and additives. All the material should be mixed completely. CaCO3 is less than 20KGS when PVC resin is 100KGS |
Main commercial terms
Power | 3-phase,380V+10%,50Hz |
Total Power | 550 KW |
Cooling Water | ≤20℃, ≥0.3Mpa, ~3T/h |
Compressed air | 0.3m3/min, >0.5Mpa |
Total Length | 65 m |
Branch

OG-SJ110/28 Parallel Twin-screw Extruder
Screw, Barrel | Material of screw: 38CrMoAlA Mesh type: Conical mesh Surface roughness: Ra≤0.8um Surface treatment: Nitrided processing, thickness: 0.5mm~0.7mm Heating method of the screw core: oil medium and constant temperature control Material of Barrel: 38CrMoAlA Inner processing: Nitrided with thickness: 0.6~ 0.7mm Heating zones: 5zones Heating mode: Aluminum+ stainless steel covering Heating power: 70KW Cooling power: 0.55KW*4zone with air, 3zone with oil |
Screw Diameter | Φ110mm |
L/D | 28:1 |
Reducer Gearbox | DUOLING Brand Decelerated and Distributed Gearbox made by Jiangyin Gearbox Manufacture Co., Ltd. |
Main Motor Power | 180KW Siemens Innomotics Motor
|
Main Motor Timing Method | Adopt 180KW ABB AC Inverter
|
Vacuum Exhausting system | 5.5KW 0-0.08Mpa Vacuum degree |
Gear Box | AZZLYJ series rigid gear surface gear box Vertical type High torque design, Hardness:58~62HRC Treatment: Nitriding & quenching processing. |
Main Electrical Parts | PLC system with touch screen: SIEMENS. Touch screen: SIEMENS, 10inch Contactor: SIEMENS
|
PVC pipe mold

Single layer | Material | Advantage |
Qty of die head: 1 set; Calibrator: Made of Brass. Internal pipe cooling system design (Air exhausts system for cooling inside pipe from Die head.) Adaptor with pressure sensor | Heating zone:37zones Heating power: 130KW, made of Ceramic; Blower suction power:7.5kW Inside and outside made by 40Cr ,surface inner chrome plating Structure type: Electromotion trolley
| Ensure PVC material well melted. Pipe pressure grade increase greatly. Special design and treatment tunnel, Low melt temperature and high melt pressure. |
Die mouth design as following( Make the pipe Shine) |
| |
Die head temperature controller
|
1.Temperature range: normal temp-250℃, media: JD320 heat conductive oil, 2. Oil pump power: 1.5kW, heat oil flow: 70-80L/min, 3. Motor power: 20KW, hot oil pressure: 0.15-0.20Mpa, 4. Cooling type: (water-oil) indirect cooling, cooling water flow: 80L/min, 5. Temp controlling precision: ±1℃, running mode: PID auto running, 6. Oil tank volume: 15L, oil level control: liquid switch, 7. Protection mode: reverse phase-overload-over temp-stop feeding oil-sensor cut off-BY-PASS loop-over temp automatically cut off | |
Basic configuration: | Taiwan high efficient hot oil pump, Stainless steel electrical heating pipe, Schneider contactor and oil cooler, Multi-functional die head temperature controller computer. | |
1.5m Vacuum calibration Tank
Vacuum Tank | Effective length 1500mm, Tank material: Stainless steel, Cyclone design Front/Back Flange: Stainless steel, Water level adjustment: Stainless Steel floating ball, Water temperature control: Thermo mechanical expansion valve, Each diameter sealing board and silicon rubber included Water pipeline: Galvanized pipe + copper valve, Water filter size:3",Circulating design, Cast aluminum cover; Nozzle: High quality ABS. With mechanical vacuum gauge, Roundness device, |
Vacuum pump | Power: 7.5KW *1pc Brand: YUHUAN China |
Water pump | Power: 7.5KW *1pc Brand: YUHUAN China |
Three direction adjustment | Forward and Backward : ±1200mm hydraulic driven; motor power:1.5kW Up and down: ±50mm manual screw adjustment; Left and right : ±50mm manual screw adjustment; |
Vacuum meter | Quantity: 2pcs. Vacuum degree: -0.08Mpa |
9m Vacuum calibration Tank
Vacuum Tank | Effective length 9000mm, Tank material: Stainless steel, Cyclone design Front/Back Flange: Stainless steel, Water level adjustment: Stainless Steel floating ball, Water temperature control: Thermo mechanical expansion valve, Each diameter sealing board and silicon rubber included Water pipeline: Galvanized pipe + copper valve, Water filter size:3",Circulating design, Cast aluminum cover; Nozzle: High quality ABS. With mechanical vacuum gauge, Roundness device, |
Vacuum pump | Power: 7.5KW *2pcs Brand: YUHUAN China |
Water pump | Power: 7.5KW *2pcs Brand: YUHUAN China |
Three direction adjustment | Forward and Backward : ±1200mm hydraulic driven; motor power:1.5kW Up and down: ±50mm manual screw adjustment; Left and right : ±50mm manual screw adjustment; |
Vacuum meter | Quantity: 2pcs. Vacuum degree: -0.08Mpa |
Cooling Tank

Spray tank | Effective length:6,000mm, Tank material: Stainless steel+ Glass window Front/back Flange: Stainless steel, Water level adjustment: Stainless Steel floating ball, Water temperature control: Thermo mechanical expansion valve, Each diameter sealing board and silicon rubber included, Water pipeline: Galvanized pipe + copper valve, Support can be adjusted up and down. Inside pipe holder: Nylon wheel; Cast aluminum cover; Nozzle: High quality ABS. With mechanical vacuum gauge |
Water pump | Power: 7.5kW x 2pcs Brand: GuangYi, China |
Eight Caterpillar Haul-off Machine
Haul-off | Meter coder: 1pc, Motor power: 0.55kW x8pcs Max traction force: 120,000N, Effective caterpillar length: 2,500mm, All caterpillars with flexible tension design, Caterpillars be controlled by AC motor 0.55KW*8sets All caterpillar be independent with double position design, |
Electric system | Siemens touch screen Inverter : ABB Pneumatic pressing, adopts with V type high friction coefficient special rubber blocks |
Planetary Cutting Machine
Cutter | Blade feed by hydraulic system Revolution motor power: 2.2kW*1pc Main cutting motor:7.5kW*1pc Diameter of blade:420mm Max wall-thickness: 110mm Hard alloy blade design, Blade material:SKH-51, Automatic synchronization; |
Electric system | Siemens touch screen Inverter : ABB |
SGK800 Full Automatic Belling machine
Spare Parts
NO. | Item | Qty | Using place |
1. | Screw unload tools | 1set |
|
2. | Thermocouples (J type) | 10pcs | |
3. | Plug of die head heating | 3pcs | |
4. | Plug of thermocouple | 3pcs | |
5. | Wire of mold | 50m | |
6. | Heater of Barrel | 2pcs | |
7. | Sprayer | 50pcs |
Vacuum tank |
8. | Silicon rubber | 5M2 | |
9. | Seal for cover | 30m | |
10. | Water level solenoid valve | 2pcs | |
11. | Vacuum gauge | 3pcs | |
12. | Potentiometer | 5pcs | |
13. | Rubber block | 50pcs |
Haul-off |
14. | Blade | 3pcs |
Cutting Machine |
15. | Air-pipe | 10m | |
16. | T connector of air pipe | 5pcs | |
17. | U type heater of Belling machine | 1set |
Belling Machine |
18. | Straight heater of Belling machine | 1set | |
19. | Limit sensor | 2pcs | |
20. | Photo sensor | 2pcs |
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