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MR AU:                auvuchi@163.com 

0086-18816899059

0086-15018408881

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Plastic pipe Φ355mm-Φ710mm PVC Pipe Production Line

Interview

Product Detail

General information

Raw material & formulation

PVC resin, CaCO3 and additives. All the material should be mixed completely.

CaCO3 is less than 20KGS when PVC resin is 100KGS

Melt capacity

600-1,000kg/h

Line speed

0.05~0.08m/min( according to the thickness and operation condition)

Central height:

1,350mm

Raw material & formulation

PVC resin, CaCO3 and additives. All the material should be mixed completely.

CaCO3 is less than 20KGS when PVC resin is 100KGS

 

Main commercial terms

Power

3-phase,380V+10%,50Hz

Total Power

550 KW

Cooling Water

≤20℃, ≥0.3Mpa, ~3T/h

Compressed air

0.3m3/min, >0.5Mpa

Total Length

65 m

 

 

Branch

 


OG-SJ110/28 Parallel Twin-screw Extruder

 

Screw, Barrel

Material of screw: 38CrMoAlA

Mesh type: Conical mesh

Surface roughness: Ra≤0.8um

Surface treatment: Nitrided processing, thickness: 0.5mm~0.7mm

Heating method of the screw core: oil medium and constant temperature control

Material of Barrel: 38CrMoAlA

Inner processing: Nitrided with thickness: 0.6~ 0.7mm

Heating zones: 5zones

Heating mode: Aluminum+ stainless steel covering

Heating power: 70KW

Cooling power: 0.55KW*4zone with air, 3zone with oil

Screw Diameter

Φ110mm

L/D

28:1

Reducer Gearbox

DUOLING Brand Decelerated and Distributed Gearbox

made by Jiangyin Gearbox Manufacture Co., Ltd.

Main Motor Power

180KW Siemens Innomotics   Motor

 

Main Motor Timing Method

Adopt 180KW ABB  AC Inverter

 

Vacuum Exhausting system

5.5KW

0-0.08Mpa Vacuum degree

Gear Box

AZZLYJ series rigid gear surface gear box

Vertical type
Helical gears

High torque design, Hardness:58~62HRC

Treatment: Nitriding & quenching processing.  
Cooling system: Water cooling.

Main Electrical Parts

PLC system with touch screen: SIEMENS.

Touch screen: SIEMENS, 10inch


Contactor: SIEMENS

 


PVC pipe mold

 

Single layer

Material

Advantage

Qty of die head: 1 set;

Calibrator: Made of Brass.

Internal pipe cooling system design

(Air exhausts system for cooling inside pipe from Die head.)

Adaptor with pressure sensor

Heating zone:37zones

Heating power: 130KW, made of Ceramic;

Blower suction power:7.5kW

Inside and outside made by 40Cr ,surface inner chrome plating

Structure type: Electromotion trolley

 

Ensure PVC material well melted.

Pipe pressure grade increase greatly.

Special design and treatment tunnel,

Low melt temperature and high melt pressure.

Die mouth design as following( Make the pipe Shine)

 

Die head temperature controller

 

 

1.Temperature range: normal temp-250℃, media: JD320 heat conductive oil,

2. Oil pump power: 1.5kW, heat oil flow: 70-80L/min,

3. Motor power: 20KW, hot oil pressure: 0.15-0.20Mpa,

4. Cooling type: (water-oil) indirect cooling, cooling water flow: 80L/min,

5. Temp controlling precision: ±1℃, running mode: PID auto running,

6. Oil tank volume: 15L, oil level control: liquid switch,

7. Protection mode: reverse phase-overload-over temp-stop feeding oil-sensor cut off-BY-PASS loop-over temp automatically cut off

Basic configuration:

Taiwan high efficient hot oil pump,

Stainless steel electrical heating pipe,

Schneider contactor and oil cooler,

Multi-functional die head temperature controller computer.

1.5m Vacuum calibration Tank

 

 

Vacuum Tank

Effective length 1500mm,

Tank material: Stainless steel,

Cyclone design

Front/Back Flange: Stainless steel,

Water level adjustment: Stainless Steel floating ball,

Water temperature control: Thermo mechanical expansion valve,

Each diameter sealing board and silicon rubber included

Water pipeline: Galvanized pipe + copper valve,

Water filter size:3",Circulating design,

Cast aluminum cover;

Nozzle: High quality ABS.

With mechanical vacuum gauge,

Roundness device,

Vacuum pump

Power: 7.5KW *1pc

Brand: YUHUAN China

Water pump

Power: 7.5KW *1pc

Brand: YUHUAN China

Three direction adjustment

Forward and Backward : ±1200mm hydraulic driven; motor power:1.5kW

Up and down: ±50mm manual screw adjustment;

Left and right : ±50mm manual screw adjustment;

Vacuum meter

Quantity: 2pcs.

Vacuum degree: -0.08Mpa

9m Vacuum calibration Tank

 

 

Vacuum Tank

Effective length 9000mm,

Tank material: Stainless steel,

Cyclone design

Front/Back Flange: Stainless steel,

Water level adjustment: Stainless Steel floating ball,

Water temperature control: Thermo mechanical expansion valve,

Each diameter sealing board and silicon rubber included

Water pipeline: Galvanized pipe + copper valve,

Water filter size:3",Circulating design,

Cast aluminum cover;

Nozzle: High quality ABS.

With mechanical vacuum gauge,

Roundness device,

Vacuum pump

Power: 7.5KW *2pcs

Brand: YUHUAN China

Water pump

Power: 7.5KW *2pcs

Brand: YUHUAN China

Three direction adjustment

Forward and Backward : ±1200mm hydraulic driven; motor power:1.5kW

Up and down: ±50mm manual screw adjustment;

Left and right : ±50mm manual screw adjustment;

Vacuum meter

Quantity: 2pcs.

Vacuum degree: -0.08Mpa

 

Cooling Tank

 

Spray tank

Effective length:6,000mm,

Tank material: Stainless steel+ Glass window

Front/back Flange: Stainless steel,

Water level adjustment: Stainless Steel floating ball,

Water temperature control: Thermo mechanical expansion valve,  

Each diameter sealing board and silicon rubber included,

Water pipeline: Galvanized pipe + copper valve,

Support can be adjusted up and down.

Inside pipe holder: Nylon wheel;

Cast aluminum cover;

Nozzle: High quality ABS.

With mechanical vacuum gauge

Water pump

Power: 7.5kW x 2pcs

Brand: GuangYi, China

Eight Caterpillar Haul-off Machine

 

Haul-off

Meter coder: 1pc,

Motor power: 0.55kW x8pcs

Max traction force: 120,000N,

Effective caterpillar length: 2,500mm,

All caterpillars with flexible tension design,

Caterpillars be controlled by AC motor 0.55KW*8sets

All caterpillar be independent with double position design,

Electric system

Siemens touch screen

Inverter : ABB

Pneumatic pressing, adopts with V type high friction coefficient special rubber blocks

Planetary Cutting Machine

 

Cutter

Blade feed by hydraulic system

Revolution motor power: 2.2kW*1pc

Main cutting motor:7.5kW*1pc

Diameter of blade:420mm

Max wall-thickness: 110mm

Hard alloy blade design,

Blade material:SKH-51,

Automatic synchronization;

Electric system

Siemens touch screen

Inverter : ABB

SGK800 Full Automatic Belling machine

 

Spare Parts

NO.

Item

Qty

Using place

1. 

Screw unload tools

1set

Extruder

2. 

Thermocouples (J type)

10pcs

3. 

Plug of die head heating

3pcs

4. 

Plug of thermocouple

3pcs

5. 

Wire of mold

50m

6. 

Heater of Barrel

2pcs

7. 

Sprayer

50pcs

 

Vacuum tank

8. 

Silicon rubber

5M2

9. 

Seal for cover

30m

10. 

Water level solenoid valve

2pcs

11. 

Vacuum gauge

3pcs

12. 

Potentiometer

5pcs

13. 

Rubber block

50pcs

 

Haul-off

14. 

Blade

3pcs

 

Cutting Machine

15. 

Air-pipe

10m

16. 

T connector of air pipe

5pcs

17. 

U type heater of Belling machine

1set

 

Belling Machine

18. 

Straight heater of Belling machine

1set

19. 

Limit sensor

2pcs

20. 

Photo sensor

2pcs

 

 

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Plastic pipe Φ355mm-Φ710mm PVC Pipe Production Line
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GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

Telephone: 020-38912384

Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China

 

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