Machine model: High-speed Hybrid blow molding machine OG-LG7 

Speed: 14000 bottles/hour (0.5L C’estbon water bottle)

1. Company profile                                                                                     

1.1 company introduction

We wer establish on 2010, specializing in PET auto bottle blow molding machine manufacture. We are a modern high-tech industry which with research and development, manufacturing and independent sales.

Even since establishment, we are committed ourselves to being the most innovative, responsive and reliable partner, providing high quality, efficient and stable machines and services for our customers. With good relationship with world famous brands, we keep innovating our machines and improve the reliability and stability. Over the past years, we have successfully provided solutions and services for customers from over 50 countries and regions around the world.

CHAMPION believes that only our customers achieve sustainably economic success and then we can develop and grow together. We listen carefully to our customers and study their ideas, and then offering them the high quality, customized and flexible machines. Of course, it is far from enough. Here in CHAMPION, we regard every customer as our partners, and provide service, support and advice for factory planning, installation, training, operation and product marketing from an integrated perspective.

1.3 Some of our customers

1.4 Some of our patents           

                                            

 

2. Product introduction

2.1 high-efficient preform supply system:

Fully-automatic preform-unscrambled and preform-loading structure, which not only achieve faster and high-efficient preform-unscrambled and preform-loading, but also improving the stability of the whole machine running process. There is a sensor installed in the preform down-track, when the preform track lack of preform, the preform will be delivered into the preform-unscrambled system from the hopper automatically. And the one-way preform-inserted design can solve the preform-blocked and preform abrasion problem.

 

2.2. Servo preform-divided system:

Preform are divided equidistance by servo motor. The stroke and speed of servo motor are easy adjusted through the HMI. All complicated process are done by digitization, safe, fast and accurate. Compare with the traditional server-ways preform-divided, cylinder type preform-divided etc, the servo motor control one-way preform-divided, speed is more faster and position is more accurate.

 

 

2.3. Intelligent heating system:

Preform are heated by infrared lamps which make the preform stretching more equably and higher transparency. With the help of imported reflective mirror aluminum plate, the heat energy of lamps are took full advantage of; heating time is shorter ; lower power consumption and improving the production capacity. The temperature of each lamp of every layer can be adjusted up and down, forward and backward individuality according to different preforms. Intelligent ventilation system keeps the oven temperature inside constantly.

 

 

 

 

 

2.4. Servo mold-clamping system:

 

The mold-clamping system is drove by servo motor and mechanical connecting rods. The molds and bottom mold are clamped synchronously through servo motor. High-pressure mold-locked by the high-pressure pressurized plates behind the mold framework which can reduce visibility of the bottle clamping line effectively and ensure the bottle quality. Drawer type mold structure design, easy mold exchange, skillful engineer can finish the mold exchange in half an hour.

               

                                  

2.5HMI operation system:

 

Our blow molders are high intelligence, easy operation. Chinese-English language color touch screen, with perfect monitoring sense setting, troubleshooting display, auto calculating report, memory store etc. function. You can control the machine production situation all the time. 

 

 

 

2.6 Standardize spare parts and quality electric components:

Most of our spare parts meet the international production standard. The standard parts are produced in bulk in our CNC machining center and put into use after strictly inspection by our QC department. These high quality standardize parts ensure the stability and reliably of our machines and reduce the maintenance cost. Our motors, PLC, cylinder, solenoid valves, electric parts and blowing valves etc key components are quality China and international famous brands.

3. Main electric component list

No.	Name	Origin	Brand
Electric/control component
1	PLC	Japan	OMRON
2	Servo motor
3	Servo driver
4	Touch screen	China	FLEXEM
5	Power switch		MV
6	Magnetic switch		AIRTAC
7	Contactor	France	SCHNEIDER (TE)
8	Button
9	Air switch
10	Checking switch	Germany	Leuze+SICK
11	Heating module		SEMIKRON
Valves/adaptor
1	Pre-blowing valve	Switzerland	SEITZ
2	2nd blowing valve
3	Recycle valve
4	Exhaust valve
5	Pressurizing clamping valve	Switzerland/ USA	SERTZ/PARKER
6	Cylinder control valve	Germany	FESTO
7	Cylinder	China	AIRTAC
8	Seal cylinder		LK
9	Reducer		PLANETARY
Remarks: all above component are imported with original packaging. CHAMPION has the right to change the default parameter according to the marketing change or customer special requirement without further notification, a 5% change of the equivalent parameter will be allowable against the marketing trend and the spare parts supply condition!)

 

4. OG-LG7 machine main parameter

	Item	OG-LG7
Main machine	Maximum Bottle capacity	700
	Maximum bottle diameter	Φ72mm
	Neck diameter	Φ18-30mm
	Maximum bottle height	<250mm
	Maximum preform height	<120mm
	Clamping stroke	110mm
	Bottom die stroke	25mm
	Bottle pitch	40mm
	Maximum output rate (bph)	14000
	Number of molds	7
Heating part	Number of heating modules	6
	Number of heating lamps	6
	Number of preform bases	168
Electric part	Voltage	220/380V
	Frequency	50/60Hz
	Installation power	100kw
	Service power	40-70%
Air source	High pressure	3.5Mpa
	High pressure air consumption	7m³/min
Chilled water (Water temperature ≤18℃)	Pressure	2~4bar
	Flux	4m³/h
Cool water (Water temperature ≤30℃)	Pressure	2~4bar
	Flux	9m³/h
Weight	G.W.	Around 7,000kg
Dimension	Main machine (L×W×H)	5000×2200×2600mm
	Preform unscrambler(L×W×H)	3600×1300×3800mm
Remarks: * 14000bph output rate base on 18g, 555ml C’estbon water bottle. * High pressure air consumption depends on PET bottle volume, altitude etc. * With high-pressure air recycle system.