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200 / 300 / 500MM PVC-soft curtain equipment configuration scheme

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Product Detail

200 / 300 / 500MM PVC-soft curtain equipment configuration scheme



1. Project overview OG-SJ90-500.  

1.1., Basic information:

raw material

SPVC mixed powder or S PVC ultra-permeable particles.

output

100-200kg / h according to material characteristics and product specifications

Machine color

Light grey & dark white guard board is of orange red

Plant demand

Lifting equipment such as crane and fork lift shall be provided; installation materials and tools;

Space: (M * M * M): 18M (length) 2.5M (width) 2.5M (height);

supply voltage

Power supply voltage: 3-phase 415V / 50Hz

Frequency: 50 HZ ± 2%

Total power: 120KW (installed capacity), the actual utilization of 60-70KW

Wire / water pipe / cable / compressed air

Wire / cable: corresponding cables required from the power main control cabinet to the cabinet of each machine;

Water supply: 0.5 cubic / h

Compressed air: 0.4-0.8PM


1.2 Main Commercial Terms

project name

OG-SJ90-500 PVC transparent sheet production line

mode of payment

30% deposit, 70% balance payment and delivery.

delivery time

25-30 working days (without the influence of national policies)

pack

PE wound film packaging or bare packaging

guarantee period

12 Months

two. Equipment list and quotation

order number

name

quantity

remarks

1

Stainless steel screw loading feeder

A set

 The main components of the whole line adopt well-known brands at home and abroad:

1.  The electrical system adopts Siemens contactor, Omron intelligent temperature controller, Inwitten or Vectron frequency conversion regulator.

2. The hard tooth face reducer adopts plastic machine special high torque gear reducer.

3.  Screw material cylinder adopts Zhejiang Zhoushan screw

4. The mirror roller is made from Qingdao or Xuzhou.

2

SJ 90-34 / 1 single screw extruder

A

3

MJ-500 smooth sheet plate mold

A set

4

BF-900X 320 three-roller optical press

A

5

BF-900-4000 Cooling sink bracket

A set

6

BF-900X 220 rubber roller tractor

A

7

BF-500 Friction winder

Two sets

8

Three-in-one water-type roller thermostat

A set

9

Electric control cabinet for extrusion production line in DK-14 area

A set

10

Technical data of random equipment

A

Equipment technical parameters

 


一、Stainless steel screw feeder: one

Feed method: spiral overfeed

Material pipe and material box material: stainless steel

Motor power: 2.2KW

Automatic control:, damping material bit meter

One SJ 9034 / 1 single screw extruder

Screw diameter: 90mm (Zhoushan, Zhejiang)

 Screw aspect ratio: 34:1

Screw structure: new high plastic screw, suitable for powder and particle material.

Cartridge screw material: 38C rMoAIA nitrogen infiltration treatment

Nitride layer depth: 0.4-0.7mm

Screw hardness: HV> 740

Cartridge hardness: HV> 940

Screw rotation speed: 15-70rpm

Motor power: 55 kW (Shandong brand-name motor)

4 kW of heating section 6 (cast aluminum + stainless steel hood)

Drum cooling area 6180w

Extrusion output: 100-180kg / h

Hard tooth face reducer Y250 reducer (produced in Changzhou, Jiangsu)

Installation form: belt drive or shaft joint straight connection

Gear material 20CrMnTi through carburizing quenching

The cooling mode passes the condenser

Feed ader SL-300 KG

Main engine electrical control system:

Contactor Schneider or Siemens or ABB, the contactor

Temperature control table Omron intelligent temperature control table

Inverter Inwitten or Victron frequency conversion governor


3. BF-200 / 300 / 500 hanger plate mold: one set

Mold material high quality mold steel forging, plating hard chromium, polishing processing

The thickness of the coat rack type plate head products is 0.8-4mm, and the product width is 200 / 300 / 500mm

The effective width of the mold is 560mm for one set

The heating power of 12 kW is adopted by internal heating

 Area 5 of the temperature control section

The nose runner is the nose is made of 5CrNIMo high quality alloy steel, the surface is plated and polished; the upper mold lip push micro-adjustment.

 

Four, vertical three-roller optical press: one

A. Press structure: vertical three-roller (equipped with roller safety protection device)

B. Number of rollers; three (produced in Qingdao)

C, Roller diameter: 320mm

D. Roll length: 800mm

E. Wall thickness of the roller: 21mm

F, roller material: using 45 # steel, and through the hard treatment, the hardness can reach RC60-65

 G, roller surface treatment: mirror treatment

H, roller structure: adopt the multi-layer composite rapid exchange system to ensure the uniform constant temperature of the roller.

 I. Constant temperature medium of the roller: softening the water

 J, three-roll control system: using frequency conversion control, can achieve synchronization and independent speed regulation.

K, transmission system: 1.5KWx3=4.5kw, to ensure the smooth operation of the three rolls.

 

 Five, stainless steel cooling pool + cooling bracket: 1 set

a. Length of cooling frame: 2 m + cooling pool: 2.4 m.

b. Roll and pool: all are made of stainless steel.

c. Roll distance within the first two meters: 400mm.

d. Support with edge cutting device: 1 set, made of high quality alloy knife

e. Bearing to use: POM

 

6, rubber roller tractor: 1

A. Traction rubber roller: 2 pieces

B. Diameter of the traction roller: 220mm

 C. Length of the traction roller: 800mm

D, traction rubber roller surface: corrosion resistant, temperature resistant, wear resistant rubber and polished.

E. Transmission system: gear reducer

F. Traction control: Inwitten frequency conversion

G, control: equipped with three-roller press and traction speed linkage adjustment system, the tractor can be independent speed control system


a. Volume width: 500MM, two misplaced, 2 # rebelt transition frame.

b . Motor power: 1.5KW

c. Siling control: Inwitten frequency conversion

d. Number of roll rolls: 2

e. Volume diameter: 300-500mm

f. Uncharge method: manual assistance

 

Eight, three-in-one water-type thermostat: 1 set

a. Cooling medium: water

b. Circulating pipeline and water tank: made of stainless steel.

c. Cooling valve: electric power.

d. Control mode: independent control of the upper, middle and lower levels

e. Temperature controller: Omron

 

9. Electric control cabinet for extrusion production line: 1 set

A, frequency converter: Inwitten or Vectron

B, Relay: Omron or ABB

C c Low voltage circuit breaker, contactor: Siemens or Schneider or ABB

D., push button and indicator light: Schneider

E. Operation cabinet: piano-type + floor control cabinet



time: The Seller will hand over the goods to the buyer after 30 business days, excluding Saturdays,Sundays and public holidays (1-5days for ship departure and customs clearance) Both parties sign the contract and the seller receives the full payment, from the day confirm the sample   draw(if have)

- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install

Set up :

- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.

Acceptance  :

1 .Equipment that is considered valid must meet the following requirements:

2 . Specifications and functions of the machine match the content of this contract.

3 . Electrical, mechanical and control systems run smoothly.

4 .Run out sample products as required.

5 .Must have a certificate of quality of the place of production and documents attached to the machine.

 

 

ARTICLE 2 :  PAYMENT METHOD

The buyer makes payment to the seller in 02 times by transfer to the seller's account.

 First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.

 2nd time: The buyer pays the seller 70% of the contract value, immediately after the  seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer ( IF YES) . The seller will send a notice of delivery to the buyer.

 

ARTICLE 3 :  WARRANTY

Warranty period: within 12 months from the acceptance date of the equipment.

During the warranty period,  if the equipment is defective by the manufacturer of the Seller, the

Seller is responsible for the presence at the purchaser factory ASAP for being notified to repair the equipment. All costs incurred will be borne by the Seller.

( If the device is faulty by the user or is affected by unintended issues such as

Unstable electrical lines,  collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)

 

 

ARTICLE 4 :  BUYER' S LIABILITY

1  Provide auxiliary systems and handover surface installation equipment.  The auxiliary systems    include: supply of supplies and preparation of 3 Phase 380V / 50Hz power supply systems for electrical appliances including switches,  sockets,  power wires,  Electric three- phase       electric switches, electric lines, steam- lines, gas lines, gas valves, pipes, elbows,

The buyer is responsible for dropping the item at the buyer's address to the correct location

2  The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.

3 The buyer pays the seller under Article 4 of this contract.

4  The expenses such as other expenses for foreign engineers in china will be paid by the Seller.

5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 150USD each day .

 

ARTICLE 5 :  SELLER'S LIABILITY

1  Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.

2 Vendors undertake:

Asian.  Ensure time and progress of equipment handover

B.  Assurance of quality and content in accordance with agreement requirements.

C.  Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine

 

 

 


200 / 300 / 500MM PVC-soft curtain equipment configuration scheme
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GUANGDONG CHAMPION AUTOMATION TECHNOLOGY CO.,LTD

Telephone: 020-38912384

Email :

Sales@champion-automation.com

Fax: 020-38912463

Tel: 0086-18816899059, 15018408881

Add:Room 2116,No 101-1 ,Li Xin 12th street, Xin Tang Town, Zeng Cheng District, Guang Zhou, Guang Dong province, China

 

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