OG-RM8060 Servo Plastic Cup Thermoforming Machine

OG-RM8060 伺服制杯机 Servo Plastic Cup Thermoforming Machine

一、技术参数Technical parameter

主要电气元件清单

Main Electrical components list

整机细节描述

Detailed description of the whole machine

1. 放片装置 Sheet setting device

1.1 由气缸提升上料；Lift feeding by cylinder

1.2 适用片材直径1米以内；Sheet max. Diameter:≤1000mm

1.3 由超声波传感器来确定预送料的长度，可检测高透明片材，避免因摆锟对片材表面造成的刮花；

The length of the pre-feed is determined by an ultrasonic sensor, which can detect highly transparent sheets and avoid scratches on the surface of the sheet caused by pendulum.

1.4 送片由电机驱动一对夹送辊，带送片自动控制。

The feeding is driven by a motor with a pair of clamping rollers, which are automatically controlled by the feeding sheet.

2．送片装置Feeding device

2.1 送片装置采用5.5KW日本安川伺服电机配美国GNORD硬齿面斜锥齿减速机驱动，伺服电机总线通讯控制,控制精度在±0.2mm内；

The film feeding device adopts 5.5KW YASKAWA servo motor and American GNORD hard tooth surface inclined bevel tooth reducer drive, servo motor bus communication control, control accuracy within ±0.2mm

2.2 链轨材料为特殊钢材硬化处理后拼装组合而成,带通水冷却装置，并配上观测水压压力表,提供供油嘴可对链条导珠进行润滑；

The chain rail material is made of special steel hardening, with water cooling device and equipped with observation water pressure gauge, and an oil supply nozzle can be provided to lubricate the chain guide beads.

2.3配有2段式为自动调整功能，由于2台电机单独调节，也可以同步调节；在冷片进入时，自动控制链轨为平行状态，到一定温度下，自动张开至喇叭口状态。

 Equipped with a 2-stage automatic adjustment function, since the two motors are adjusted separately, it can also be adjusted synchronously; When the cold plate enters, the automatic control chain rail is in a parallel state, and at a certain temperature, it automatically opens to the flared state.

3．加热系统Heating system

3.1加热区探头瓦片采用爱尔兰CERAMICX口陶瓷加热片，其余采用江苏天宝陶瓷加热片;

The heating zone probe tiles adopts ceramic heating plate imported from Ireland CERAMICX, and the rest ceramic heating tiles adopts Jiangsu Tianbao；

3.2 电热规格采用：上下炉13区纵向并联，及上下炉各10区横向排布。一共33区。

The electric heating specifications adopt: The 13 zones of the upper and lower electric furnaces are connected in longitudinal parallel, and the each 10 zones of the upper and lower electric furnaces are arranged horizontally. Total 33 zones.

3.3温度控制系统可以精准的控制温度，参数设定在触摸屏上设定，带有断线报警，可自动判断某区的加热器的正常工作；

The temperature control system can accurately control the temperature, the parameters are set on the touch screen, with a broken wire alarm, and can automatically judge the normal operation of the heater in a certain area.

3.4电炉可选配光电检测掉片自动退炉并停机的保护装置；

The electric furnace can be equipped with a protection device for photoelectric

detection of chip loss, automatic unloading and shutdown;

(温控信号处理模块 Temperature-controlled singal processing module)

3.5框架采用铝型材、不锈钢板拼接结构；

The frame adopts aluminum profile and stainless steel plate splicing structure;

(铝合金电炉架Aluminum alloy electric furnace frame)

4. 模内切工位：In mould cutting station

4.1机架采用国标120#方管钢钢板组合焊接定型处理而成，底座焊后再进行龙门加工平面； The frame is made of national standard 120# square pipe steel plate combination welding and shaping treatment, and the base is welded and then the gantry processing plane.

4.2 工位站开合模结构由下固定底座、下开合模连杆支撑组件，下开合模动模台、上固定座、上模具模架及4条Φ100mm立柱组成；

The opening and closing mold structure of the station is composed of the lower fixed base, the lower opening and closing die connecting rod support assembly, the lower opening and closing die moving mold table, the upper fixed seat, the upper opening and closing die connecting rod support assembly, the upper opening and closing die moving mold table, the upper mold base and 4 Φ 100mm columns;

4.3 焊接式底座、动模台、上模台及模架的安装基准面由大型进口数控加工中心一体加工后组装而成，从而提高设备组装精度，同时也提高设备生产过程的稳定性；

The installation datum of welding base, moving mold table, upper mold table and die frame is assembled by a large imported CNC machining center after integrated processing, so as to improve the accuracy of equipment assembly and the stability of the equipment production process.

4.4 立柱采用优质钢经调质后表面镀硬铬精磨而成；

The column is made of high quality steel after hard chrome plating and fine grinding on the surface after quenching and tempering.

4.5 动模台由15KW日本安川伺服配合美国GNORD硬齿面斜锥齿减速机电机驱动曲臂连杆结构进而推动五支点进行开合模，伺服电机总线通讯控制，所有连杆采用日本IKO轴承传

动与铜合金套，传动效率高，减少机械磨损，便于维护；动模台开合行程≤250mm；

The moving mold table is driven by 15KW YASKAWA servo with the American GNORD hard tooth surface inclined bevel tooth reducer motor to drive the toggle connecting rod structure and then promote the five fulcrums to open and close the mold, servo motor bus communication control, all connecting rods adopt Japanese IKO bearing transmission and copper alloy sleeve, high transmission efficiency, reduce mechanical wear, easy to maintain; Moving mold table opening and closing stroke≤ 250mm;

4.6上模台数控电动调模，调模精度±0.03mm；

NC Electrically electric mold adjustment on the mold platform, the mold adjustment accuracy is ± 0.03mm；

4.7 成型站配备独立上拉伸装置采用11KW日本安川绝对值伺服电机配高速滚珠丝杠驱动，采用直连式的丝杆螺母结构；具有拉伸速度快，定位稳定，提高产品的均匀及稳定性的优点，拉伸升降运动行程≤230mm, 制品可向下成型深度≤180mm。

The forming station is equipped with an independent upper stretching device, adopts 11KW YASKAWA absolute servo motor and high-speed ball screw drive, and adopts a direct-connected lead screw nut structure; It has the advantages of fast tensile speed, stable positioning, and improved product uniformity and stability. Stretching lifting stroke is ≤ 230mm, products can be down-forming depth ≤ 180mm.

4.8 成型站配备两款顶杯装置，分别为气缸顶杯装置与机械式手动可调式顶杯装置。

(模台五支点细节图：开模/合模状态Detail diagrams of five-piovt strcture: Open/Close mold state)

The forming station is equipped with two types of push-cups-up devices, namely the cylinder push-cups-up device and the mechanical manual adjustable push-cups-up device.

(模台驱动细节图：日本安川伺服电机+捷诺

Detail diagram of mold table drive YASKAWA+GNORD)

（成型阀和拉伸结构Forming valves and stretch structure）

5. 废边收卷装置(该设备建议配套在线粉碎机） 

Waste sheet winding device (suggest to equip with an online Crusher)

5.1独立收卷装置一套；收卷装置由恒张力模式收卷；

One set of independent winding device; The winding device is winding by

constant tension mode

6. 润滑系统Lubrication system

6.1 模台润滑系统采用全自动润滑装置，注油频率在人机界面上设定；

The mold lubrication system adopts a fully automatic lubrication device, and the oil

injection frequency is set on the touch screen.

6.2 油壶有油位报警功能，在缺油会在人机界面上提醒操作人员。

The oil can has an oil level alarm function, which will alert the operator on the touch screen when the oil is short.

7. 气动元件Pneumatic element

7.1 气动元件成型阀与气动压料阀采用美国MAC大流量电控阀；

The forming valve and vacuum valve in the pneumatic components adopt the American MAC high-flow electric control valve

A. 主动进气成型阀采用4组，减短片材成型吹气时间；

The active intake molding valve adopts 4 groups to shorten the blowing time of

sheet molding

B. 气动压边圈气阀采用2组，以高低压形式控制，对杯口成型压料可控性提高

 The pneumatic edge pressing ring valve adopts 2 groups, which is controlled in the form of high and low pressure, and the controllability of the forming pressure material at the cup mouth is improved.

7.2 其余气动控制元件及执行元件均采用台湾亚德客品牌；

The rest of the pneumatic components adopt the Taiwan AirTAC brand;    

8. 控制系统Control system

8.1整机控制系统人机界面为可推拉的滑轨式安装，以方便操作；

The touch screen of the whole machine control system is a sliding rail installation that can be pushed and pulled to facilitate operation.

8.2 控制系统采用日本基恩士高性能运动控制器（最多可控制256轴伺服电机），对各个伺服电机进行全闭环的控制，整机伺服电机采用日本安川品牌伺服电机由总线通讯控制，消除了因为电路的干扰而影响定位精度的问题；安川伺服是三相AC220V系统，有独立的干式隔离型铜线变压器供电，变压器置在机器内部，控制柜配备远程操作模块。

The control system adopts Japanese KEYENCE high-performance motion

controller (up to 256 axes servo motor), the full closed-loop control of each servo motor, the servo motor adopts Japanese YASKAWA brand servo motor controlled by bus communication, eliminating the problem of affecting positioning accuracy due to circuit interference; YASKAWA Servo is a three-phase AC220V system powered by a separate dry-isolated copper wire transformer with a transformer inside the machine and a control cabinet equipped with a remote operation module.

8.3 配备15寸MCGS人机界面，可远程协助操作；

Equipped with 15-inch MCGS touch screen, remote assistance operation;

8.4 开关、按钮、断路器、接触器及中间继电器均采用法国施耐德品牌；

Switches, buttons, circuit breakers, contactors and intermediate relays are all made of French Schneider.

8.5 接近开关及传感器采用台湾阳明品牌；

The proximity switch and sensor adopt Taiwan FOTEK brand;

8.6温度系统采用汇川PLC温控模块，继电器采用台湾阳明SSR固态继电器；

 The temperature system adopts INOVANCE PLC temperature control module, and the relay adopts Taiwan FOTEK SSR solid state relay;

8.7 控制柜置于设备的内部，具有更方便的维护型，控制柜配备了空调恒温恒湿系统。

The control cabinet is placed inside the equipment and has a more convenient maintenance type. The control cabinet is equipped with an air conditioning constant temperature and humidity system

（15寸MCGS人机界面15-inch MCGS touch screen）

（控制电柜细节图Detail diagram of electric control cabinet）

（维修通道细节图Detail diagram of the maintenane channel）

9.电炉排列图及功率分布Electric furnace arrangement diagram and power distribution(Up and Down)

CIF China.

- Delivery time: The Seller will hand over the goods to the buyer after 50 business days, excluding Saturdays,  Sundays and public holidays ( 1- 5 days for ship departure and customs clearance) Both  parties sign the contract and the seller receives the full payment, from the day confirm the sample   draw(if have)

- Place of delivery: at the buyer's address, the buyer will receive the goods and put in place to install

Set up :

- The Seller completes the installation of the equipment for the buyer within one week from the date the equipment is returned to the buyer's location.

Acceptance  :

1 .   Equipment that is considered valid must meet the following requirements:

2 .    Specifications and functions of the machine match the content of this contract.

3 .    Electrical, mechanical and control systems run smoothly.

4 .      Run out sample products as required.

5 .          Must have a certificate of quality of the place of production and documents attached to the machine.

ARTICLE 2 :  PAYMENT METHOD

     The buyer makes payment to the seller in 02 times by transfer to the seller's account.

          First time: The buyer advances to the seller 30% of the contract value, right after the two parties sign the contract.

          2nd time: The buyer pays the seller 70% of the contract value, immediately after the  seller sends the video of the acceptance of the camera and the picture, sends the standard sample to the buyer ( IF YES) . The seller will send a notice of delivery to the buyer.

ARTICLE 3 :  WARRANTY

Warranty period: within 12 months from the acceptance date of the equipment.

During the warranty period,  if the equipment is defective by the manufacturer of the Seller, the

Seller is responsible for the presence at the purchaser factory within 48 hours of being notified to repair the equipment. All costs incurred will be borne by the Seller.

( If the device is faulty by the user or is affected by unintended issues such as

Unstable electrical lines,  collisions, natural disasters, unclean hygiene, the purchaser must be fully responsible for paying for repair and other replacement expenses)

ARTICLE 4 :  BUYER' S LIABILITY

1  Provide auxiliary systems and handover surface installation equipment.  The auxiliary systems    include: supply of supplies and preparation of 3 Phase 380V / 50Hz power supply systems for electrical appliances including switches,  sockets,  power wires,  Electric three- phase       electric switches, electric lines, steam- lines, gas lines, gas valves, pipes, elbows,

The buyer is responsible for dropping the item at the buyer's address to the correct location

2  The purchaser shall be responsible for sending the representative to receive the goods and taking over the test when the equipment has been installed and the instruction manual is used.

3 The buyer pays the seller under Article 4 of this contract.

4  The expenses such as other expenses for foreign engineers in china will be paid by the Seller.

5 The Other expenses such as airplane, visa, travel expenses and dining, hotel for technical will be charged by the buyer,the buyer will be pay for the engineer 100USD each day .

ARTICLE 5 :  SELLER'S LIABILITY

1  Commitment to deliver the equipment to the purchaser in accordance with the type and design of this contract.

2 Vendors undertake:

Asian.  Ensure time and progress of equipment handover

B.  Assurance of quality and content in accordance with agreement requirements.

C.  Vendors nominate technical staff to assist, install and guide the buyer to operate and use the equipment well when installing the machine