Quotation of CAT-75/90 Fully Automatic PS Foam Food Container Production Line Stacking Design

Origin:

P.R. China

Package:

Export Standard Packing.

Delivery time:

Within 75 working days after receipt of the down payment.

Payment:

After signing sales contract, T/T 30% down payment in 7 working days, the balance 70% paid by T/T before shipment after test run in the seller’s factory.

Shipment:

2x40’HQ containers for shipping.

Installation:

1 engineer will go to buyer’s factory for the test run of whole line and the buyer should undertake whole food/ place and round tickets (airplane and car and so on) and visa fee .The test run period should be finished in 15days.About the hotel (no requirements about star), it should be near workshop. The buyer should pay USD100.00/per day to each engineer offered by the seller during test period. About airplane, it is better Air China and economic class.

Guarantee:  

The main parts of production line are one year guarantee of quality, The electricity 

parts and easily damaged parts are 6 months guarantee of quality.

Validity:  

60 days

Power supplier:

All Motors and electric parts are at current 3 phase 4 line 380V 50HZ + Ground.

If any changs need, the buyer should take charge all the surcharges.

Foundation:

The buyer should prepare workshop, electricity, recycling water, cooling water tower, air compressor, PS raw material, foamed agent and workers for the test run of machinery before the arrival of machinery. Otherwise the delay of test caused by the buyer will be undertaken by the buyer.

Finished products:

Ps foam fast food box,foam tray, pizza box, hamburger,egg tray, and so on. (Depending on changing mold)

Sheet thickness:   

0.8-4mm

Sheet width:    

480-1040mm

Capacity:

70-90kgs/h

Operator:

10 workers

Water consumption:

200kgs/24hrs

Cooling water tower:   

20 T/ h

Electricity consumption:

1600kw/24hrs

Air compressor :  

1.15m³/min

Installation power:  

260kw

Power supply :

3 phase 4 line 380V 50Hz

Work shop area:

PS Foam Sheet Extrusion Line workshop:22x6x3m (L*W*H)

Automatic Vacuum Forming Machine workshop :14x6x3m,

Warehouse:   

Per raw material warehouse area 60M² (at least)

Per finished products warehouse area 60M² (at least)

2x40’HQ containers

A.Mixer 

Hopper Capacity

100 kg/ hopper (controlled by time relay)

Motor   

1 set, 4-pole, 3kw

B. Automatic Feeding System

Automatic Self-control System

Motor

1 set, 6-pole, 1.5kw

C.  NO.1 Extruder

Screw Diameter

Φ75mm

Screw Material:

38CrMoAlA adopt Nitrogenous treatment

Motor power:

37KW

Heating zones:                                                         

6 zones

High pressure Butane Pump:

1 set (1 motor 2.2kw )

Digital Pressure Gauge:

1 pc

Fully-automatic Hydraulic filter changer:

1 set (1 motor 5.5kw )

Electrical Cabinet:

1 set

D. NO.2 extruder

Screw Diameter:

Φ90mm

Material

38CrMoAlA adopt Nitrogenous treatment

Barrel material  

38CrMoAlA adopt Nitrogenous treatment

Motor power:   

37KW

Heating zones      

6zones

Electrical Control  Cabinet

1set

Pressure gauge  

1pc

Head mold:   

1 set

Motor  

control by frequency exchanger

E. Cooling System

Hollowness water circulation cooling

1 set, as the dimensions by the customers

Cooling method:

Automatic control cooling

Cooling and fixing:

with cutting knife 1 set

F. Hauling-off System

Rubber Roller  

3 pcs, (according customer’s requirment)

Traction Speed

Motor  

1x 4-pole, 3kw (controlled by frequency changer)

Counter

1pc

Alarm system

1set

Haul-off type

run in S route by self-friction

G. Winding Device

Winding Pneumatic Shaft  

2 pcs (according customer’s requirment)

Torque motor

2sets

Turbine Reducer

2sets

Static Electricity Eliminator

1set

Central height

1000mm

H. Weight   

 6T

Machine picture:

Feeding device:

Feeding roll 2 pcs, break system 1 set

Automatic Heating Area

4 zones (Main heating 2 zones,subsidiary heating zones 2, 

Each heating zone inlcude 10, controlled by solid booster,can adjust the temperature freely)

Forming device:

Hydraulic system 2 sets,

water recycling vacuum pump 1 set

Automatic Cutting device

1 set (Pneumatic Type)

Driving force:

Servo-motor drive the machine to control the length of the feeded material

Feeding system:  

Drive by the chain, low noise, moving smoothly

Hydraulic Automatic Control System  

PLC (Full-automatic control)

Temperature Control Cabinet

1set

Control cabinet:

1 set

Effective Shaping Area

750x950mm²

Production efficiency

3-8s/die

Installation size:

13mx2.5mx2m (L*W*H)

Weight

4.5 T

Machine Pictures:

Function: The waste scraps are big part, so we need this crusher to get very small scraps and then feed these small scraps to the recycling granulator.

Installation Power:

11 KW

Fully automatic conveying  

1 set

Size:

2mx2mx1.6m

Weight:  

0.7T

B. Granule Maker  

Function: It is used to recycle the waste scrap to be granules again for making KT Board, egg tray, egg box and fruit tray etc.

No.1 Extruder

Function: The crushed small waste scrap will be feeded into the screw for heating to be liquid state.

Screw

Φ120 x1 set

Reducer  

1 sets  

Motor  

1 set  4 pole,18.5kw

Electrical cabinet

1 set

Function: This electric cabinet control the speed of the extruder rotating and also can set the temperature of each heating zone. The real temperature will be showed on the screen panel.

5 zones (No.1 Extruder )

automatic temperature control

Filter changer  

1 set

Function: Control the manual filter changer so that we can filter the impurities of the recycling waste scraps.

Cooling Water Tank

Function: After extruded, the recycling gpps noodles are as like liquid state, so we need put them inside the water for cooling to be rigid.

Granule cutter

1 set

Function: After cooling and brushing the water out, the rigid gpps noodles will be entered into the cutter. There is round knife to cut the noodles to be granules. The speed canadjust the size of the granules. The speed faster, the granules smaller.

Speed adjustable Motor

1 set  4 pole,1.1kw

Capacity

2-2.5T/24H

Installation power

45kw  

Weight

2.5T

PLC:

MIKOM

Electromagnetic valve:

Taiwan AIRTAC

Vacuum pump:

China Famous Brand

Hydraulic pressure system:

Japan YUKEN

Temperature controller:

Japan RKC

Servo motor:   

SIEMENS

Pneumatic part:

Taiwan AIRTAC

Frequency Changer

ABB

Low voltage protector:

Germany DELIXI

Midget universal relay

OMRON

Contactor:

LS