OG-1220A SERVO VACCUM FORMING MACHINE

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  • OG-1220A  SERVO VACCUM FORMING MACHINE

PRODUCTS DETAILS

一、A, design idea


High efficiency, high quality of PET, PS, PP, PC, PVC, HIPS, flocking pieces and plastic sheet can be disposable vacuum plastic molding, design an effective avoid vacuum forming of air leakage phenomenon, pull piece of different length, thickness of the product not divide evenly, thus reducing the forming difficulty high reject rate of products, to ensure that products are qualified.


二、Second, the product analysis


According to your requirements: molding, sheet, design a vacuum forming of sheet after heating, and USES the top die high-speed power system from top to bottom, assist to complete the design of the size of high vacuum forming.

To improve the production efficiency and products quality requirements.

And suggested to choose the computer precise temperature control of heating system, combined with high precision servo motor to pull, to avoid the product thickness different size error is produced.According to the design requirements for the machine with functions of transverse once every piece of cut off.According to the requirements of your product size precision and the surface glossiness, need an aluminum precision mold.


三、Third, blister forming machine


Using electric infrared heating system to effective heating of plastic material, temperature control in do not make plastic material completely curing prolapse of state, to move the sheet by pull-tab motor to forming station, start the servo electric actuator system, auxiliary in power module, through the mould with sheet of plastic material vacuum forming, molding products are moved to the feeding platform, after the conveying system work, make a second operation sheet does not move back to offset, a cutting device length according to need to set manually or automatically, complete, blanking, thereby recycling program, high-speed production.


Advantages: fast heating, pull piece of precision, high production efficiency, scrap rate is low, suitable for all blister products and has the certain difficulty.

四、Four, the equipment


1, the fuselage structure: the machine is 12 welding, make it more solid frame, more pressure in 40 tons.And according to the need in the key parts adopt bolt connection, easy to install, disassembly and maintenance and replacement.


Four guide pillar 2, forming mechanism: the overall design, and cooperate with the cold plated optical axis, coaxial from mould the mold design.Smooth lifting action thereby, achieve lower die with sheet high precision requirements, the design tonnage of extrusion 2 tons, up and down the template is made of 20 mm steel plate, and grinding smooth, die size design and mould size is consistent, mold adopts the whole aluminum cold water circulating cooling mold.


3, feeding system: adopting the large automatic feeding frame, a feeding 50-300 kg/roll, and USES the biaxial alternate locking technology, motor has positive and negative functions, operation is convenient and slice.


, heating part 4: the ceramic brick infrared heat evenly heating, specular reflection heat insulation plate temperature, temperature control adopts digital electronic voltage regulator temperature control system, make the heating zone temperature is adjustable, flexible is more power saving function, so as to shorten the heating time improve production speed.


5, design of electrical control system: USES in PLC program control, super touch screen as human-machine interface, full Chinese input straightforward, easy to operate.Equipment installation stop switch, and to provide security for the production.


6, cutting system: adopting active two-way electric cutting design, high precision cutting products.


7, safety protection: blanking off in organic glass cover installation, safety design has effectively prevent operator wrong operation and strayed into dangerous institutions.


8, pull-in system: adopting servo 3 kw motor, precision error within 0.5 mm, can be used in a variety of blister, color printing, printing, blister sheet.

五、Five, the equipment function


1 state of flat die air float heating function can be realized to keep heating material plane to prevent material heating state thickness uneven because of prolapse


2 ejection device, difficult to demould easily parting, decrease the damage should be parting and scrap of the products.


3 secondary vacuum and vacuum time delay, according to different material in vacuum forming, can be arbitrary control.


4 chain security protection function to prevent misoperation cause damage to the machine.


5 mould machine can adjust the height, shorten the time of the mould, save the manpower cost.


6 from mould balance synchronizer function, improve the service life of equipment, reduce the product scrap rate.



六.Specifications configuration


1, the standard specifications



The length of the molding

1220mm


Apply sheet width

480-750mm/16in-30in


Apply sheet thickness

0.10-25mm


Forming height


300 mm (highest) slow fast secondary vacuum forming


Production speed


300-500 / hour (according to the model shape and thickness of the sheet)


Lower die


5.5 KW servo motor with auxiliary cylinder


Mold release


Vertical vibration demould


Temperature control device


Full computer control, electronic voltage regulator stepless adjustment


Pull the motor power

3KW


Cold water machine power

2.25KW(three)


The power rating of the machine

40KW(maximum)


The whole machine normal production of the actual power consumption


30 kw (according to the actual production)


The power supply


Three-phase 380 v, 50 hz (three phase four wire)


Matching air compressor


5 kw / 20 HP () by advertisers


Mechanical dimensions

LL7500mm*w2000mm*H2600mm


The weight of the

4000Kg



2、the standard specifications



The name says


brand



For note


Vacuum pump


Germany Rietschle VC100


Germany


After 100 m/H pumping speed industrial-grade rotary blade


spray

Meiji100 10


Japan


Two soda monohydrate (Japan Meiji)


The main electromagnetic valve


The third generation of chronic kidney disease (CKD) 4 f610 20 510-15 + MVSC - 400-3 e1 series


Japan


Pilot operated


La slice motor


3.0 KW servo motor, smart output


Taiwan


3 kw (including planetary reducer. Right Angle)


Lower die servo drives


Intelligent servo drives


Taiwan

5.5KW


Intermediate relay

IDEC - RR3P - U DC24V and springs


Japan


And spring


contactor


Fuji SC - 03 NC N - 65-5-1


Japan



cylinder

ZHICHENG


A joint venture


Germany imported sealing ring


Cold water machine

China



Three horse compressor (Japan)


Hot bricks

Elstein


Germany


650 w energy-saving


Temperature control unit

AOYI90 blocks (a control on the furnace, furnace under a 2) control, temperature control system adopts the phase shifting control module and industrial touch-screen tablet computer, to realize the intelligent Jane measurement and control of temperature.

Control mode adopts touch screen display, through the PLC control, all the operation can be set on the touch screen control, again after four 485 communication transmission, thermocouple temperature monitoring, use 2 road fitting temperature field, PES through phase shift output control temperature, and with 600 groups of storage memory function


A joint venture


Computer input type solid state power relay


Gear motor

CHENGGANG


Shanghai


Girder, feeding machine


Mainframe computers


Table 10.4 inch colour touch screen


Taiwan


10.4 color screen, PLC control


Mould platform

450mm-710mm)*1220mm


China


Random equipped with an automatic universal mold


Combination of air

CKD-F17-800-A3DC


Japan


Automatic drain


The whole machine paint

BASF


Japan


Coating/metal paint


Big Liang Guangbian


ACCIFILO75 ace


Japan


Imported large Liang Guangbian


Lower die guide pin

STNC


Japan


Ball screw drive


1. Add PP protection function, high temperature and stable, fast;Equipped with air heat function.


2. The tablet on the electric adjustment, traveling more than 1000 mm;


3. The PET system, production of PET is not easy to

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