QUOTATION FOR VACUUM FORMING MACHINE
Attention :
- The above price does not include VAT
-The price on included transport to the sell’s factory and test the machine
Do not include taking machine from container to the position install machine
The customer need prepare the hydraulic oil #68,#46 to use the cutting machine(Sell on the petro oil station)
The customer need prepare the the film to test machine
2. Fully automatic high-speed blister molding machine OG-1220C
Fully automatic high-speed blister molding machine OG-1220A
Plastic vacuum aspirator is controlled automatically by OG-1220C and OG-1220A type touch screen, electromechanical designed PLC, automatic control system of touch screen and adjustable and non-stop pressure gauge. water temperature regime in the first, the device is taken up journey mouth, heated, shaped, cooled, break the mold slice automatically completed once, and the plastic tray performance.
Relevant scope:
Mainly suitable for the production of plastic sheet products such as PS, HIPS, PVC, PET, PP, plastic tray production, packaging products in the interior, such as: medical injections trays, trays, trays, egg trays, electronic trays, food supplies, etc.
A, design idea
High efficiency, high quality of PET, PS, PP, PC, PVC, HIPS, flocking pieces and plastic sheet can be disposable vacuum plastic molding, design an effective avoid vacuum forming of air leakage phenomenon, pull piece of different length, thickness of the product not divide evenly, thus reducing the forming difficulty high reject rate of products, to ensure that products are qualified.
Second, the product analysis
According to your requirements: molding, sheet, design a vacuum forming of sheet after heating, and USES the top die high-speed power system from top to bottom, assist to complete the design of the size of high vacuum forming.
To improve the production efficiency and products quality requirements.
And suggested to choose the computer precise temperature control of heating system, combined with high precision servo motor to pull, to avoid the product thickness different size error is produced.According to the design requirements for the machine with functions of transverse once every piece of cut off.According to the requirements of your product size precision and the surface glossiness, need an aluminum precision mold.
Third, blister forming machine
Using electric infrared heating system to effective heating of plastic material, temperature control in do not make plastic material completely curing prolapse of state, to move the sheet by pull-tab motor to forming station, start the servo electric actuator system, auxiliary in power module, through the mould with sheet of plastic material vacuum forming, molding products are moved to the feeding platform, after the conveying system work, make a second operation sheet does not move back to offset, a cutting device length according to need to set manually or automatically, complete, blanking, thereby recycling program, high-speed production.
Advantages: fast heating, pull piece of precision, high production efficiency, scrap rate is low, suitable for all blister products and has the certain difficulty.
Four, the equipment
1, the fuselage structure: the machine is 12 welding, make it more solid frame, more pressure in 40 tons.And according to the need in the key parts adopt bolt connection, easy to install, disassembly and maintenance and replacement.
Four guide pillar 2, forming mechanism: the overall design, and cooperate with the cold plated optical axis, coaxial from mould the mold design.Smooth lifting action thereby, achieve lower die with sheet high precision requirements, the design tonnage of extrusion 2 tons, up and down the template is made of 20 mm steel plate, and grinding smooth, die size design and mould size is consistent, mold adopts the whole aluminum cold water circulating cooling mold.
3, feeding system: adopting the large automatic feeding frame, a feeding 50-300 kg/roll, and USES the biaxial alternate locking technology, motor has positive and negative functions, operation is convenient and slice.
, heating part 4: the ceramic brick infrared heat evenly heating, specular reflection heat insulation plate temperature, temperature control adopts digital electronic voltage regulator temperature control system, make the heating zone temperature is adjustable, flexible is more power saving function, so as to shorten the heating time improve production speed.
5, design of electrical control system: USES in PLC program control, super touch screen as human-machine interface, full Chinese input straightforward, easy to operate.Equipment installation stop switch, and to provide security for the production.
6, cutting system: adopting active two-way electric cutting design, high precision cutting products.
7, safety protection: blanking off in organic glass cover installation, safety design has effectively prevent operator wrong operation and strayed into dangerous institutions.
8, pull-in system: adopting servo 2.2-3 kw motor, precision error within 0.5 mm, can be used in a variety of blister, color printing, printing, blister sheet.
Five, the equipment function
1 state of flat die air float heating function can be realized to keep heating material plane to prevent material heating state thickness uneven because of prolapse
2 ejection device, difficult to demould easily parting, decrease the damage should be parting and scrap of the products.
3 secondary vacuum and vacuum time delay, according to different material in vacuum forming, can be arbitrary control.
4 chain security protection function to prevent misoperation cause damage to the machine.
5 mould machine can adjust the height, shorten the time of the mould, save the manpower cost.
6 from mould balance synchronizer function, improve the service life of equipment, reduce the product scrap rate.
IN THE MACHINE:
1. Double vacuum system (large pump, small pump)
2. 2 times up mold
3. The device blows back several times
4. Assembly of molds without removing the middle door, electric tray
5. Automatic roll up membrane
6. Add protection function PET film, high temperature and stability, fast speed
7. Regulatory Panel membrane pressed by electricity, 1000mm reach upward journey
8. 8. PET system, PET production is not easy crystallization, not easy to white
9. Automatic tray out fast, can save production time clear
10. Early spray function, good control time, fast cooling speed
11. Floor frame, membrane roll, electric cabinets, bones use stainless steel sheet, Fine, anti-rust, hygienic, wear resistant durable.
12. Heat air system
II./ COMPONENTS, DETAILS
NAME |
MODEL |
MONITORING SCREEN |
Taiwan Delta 10 color touch screen |
PLC |
PLC DELTA TAIWAN(Cylinder type) PLC INOVACNE CHINA(Servo motor type) |
Servo motor |
INOVACNE CHINA (Servo motor type) |
VACUUM PUMP |
100m³/h VC-100 Rietschie GERMANY |
CILINDER |
ZHICHENG CHINA series |
SOLENOID VALVE |
Japan CKD Third Generation and Taiwan Gold
|
OIL AND WATER SYSTEM |
JAPAN CKD
|
WATER SPRAY |
JA\PAN MEIJI |
TRAY MOLD |
(450-710)*1220mm or (420-670)*1220mm Electric molds |
MACHINE FRAME |
Channel steel, steel plate, angle iron, pig iron, and stainless steel are made in China, and the bracket piece is made of stainless steel plate. |
ROAD TRACK |
Japanese light flat, channel steel, GB No. 10 Baosteel; Japanese ace steel chain, special wear resistance; |
CONTROL PANEL FILE SYSTEM |
Japan Izumi IDEC- Series
|
RELAY |
Japan Izumi IDEC-RR3P-U AC24V HECHUAN NHẬT BẢN IDEC-RR3P-U AC24V |
HEATING SYSTEM |
650W 230/240V infrared ceramic heating element 60 pieces, heat sealed design, stainless steel sheet metal, permanent and durable。 |
TEMPERATURE CONTROL/ |
The furnace uses 120 sets of dedicated temperature modules plus Taiwan Delta PLC control (one control one), 650W high-power energy-saving heating bricks, more agile heating on four sides, and 120 units (-control-) of Austrian instrument solid state relays. The temperature control system adopts phase-shifting The temperature control module and industrial touch tablet computer realize intelligent and simple temperature measurement and control. The control method adopts Taiwan Delta's 10-inch color touch screen display, which is controlled by Taiwan Delta PLC. All operations can be controlled on the touch screen, and then through two 485 communication transmissions, one thermocouple is used to monitor the temperature, and the temperature is fitted. In the field, PES controls the temperature through the phase-shift output and has a memory memory function |
PULLING SYSTEM |
3.0KW aluminum motor reducer and brake resistor
|
POWER SWITCH |
Taiwan Delta |
THE ROTARY ENCODERR |
NEIMIKO JAPAN |
2.2KW INVERTERS/ 2.2KW |
CHINA TYPE OF HIGH QUALITY MD |
CHAIN PULL / |
Oil-bearing self-lubricating with a knife double-row A chain 15meters, (Taiwan) knife edge, less bayonet, saving material. |
TEMPERATURE CONTROL PART OF THE DIVISION MADE UP AREA 120 (UPPER 1 ADJUSTMENT CONTROL 1 DOWNER 1 ADJUSTMENT CONTROL 2) |
Clam shell blister |
Material:PET-A,PET-G,GAG,PS,PVC.
|
|
Egg tray |
Pet,pvc, |
|
Flocked blister |
Material:PS,PVC |
|